An inflatable dock shelter is a dock shelter with air-filled fabric cushions at the top and sides of the opening, kept deflated and close to the building until a trailer has reversed in. A fan then inflates the cushions so they press against the trailer roof and sides, giving a close seal that adapts to different trailer widths and heights, and deflates again before the trailer leaves.
What matters for inflatable dock shelters in Devon?
Fresh produce cooled at a packhouse in Devon stays colder during loading when the gap around the trailer is sealed by inflated cushions. Mixed fleets arriving at a cold store in Devon, from rigids to double-deck trailers, are exactly the situation inflatable cushions are designed for.
When a chilled dock in Devon sees condensation and ice around the door, the seal at the trailer is often where improvement starts.
Keeping the dock running is usually the first concern, so we plan around it. After a free survey of your Devon site and a written quote at a fixed price, we agree when each bay can be released and whether any work should happen out of hours. Specialist installation engineers working under our management then fit the equipment, and we test it and hand over the documentation before the bay goes back into use.
What is involved in installing an inflatable dock shelter?
Installing an inflatable shelter involves fixing a steel frame to the building around the dock door, mounting the cushions and fan, and wiring the controls, usually over one to two days per bay.
- The wall is checked and fixing points or a subframe prepared.
- The frame is fixed from powered access equipment in the yard.
- Top and side cushions are fitted, with protective covers where specified.
- The fan unit is mounted and the control panel wired, including interlocks to the door, leveller or restraint.
- Inflation, deflation and cushion retraction are tested with a trailer in the bay.
You will need to provide a clear yard area in front of the bay, take the bay out of use and arrange a power supply near the door, or ask us to include one. At cold stores we plan the work with the dock door kept closed, so the store stays at temperature while the shelter goes up outside.
How much does an inflatable dock shelter cost?
An inflatable dock shelter typically costs £6,800 to £12,800 per shelter, excluding VAT, supply and fit. It costs more than a curtain shelter or foam seal because of its cushions, fan and controls, and the closer seal it gives.
Costs are driven mainly by:
- Size: door width and height, and the range of trailers to be sealed.
- Cushion layout: a top cushion only, or top and side cushions.
- Fan and controls: standalone push-button control or full integration with the door, leveller and restraint.
- Frame and covers: the steel frame and any protective outer curtains.
- Cold store features: insulated frames or heating where ice is a concern.
- Site work: wall fixings, power supply, powered access equipment and removal of an old shelter or seal.
We fix the price in the written quote after a free site survey, which also confirms whether your trailer range suits an inflatable shelter.
Towns we cover in Devon
We provide inflatable dock shelters right across Devon. Pick the town closest to your site from the list below.
Budget range for supply and fit. The written quote after a free survey is the fixed price. All guide prices.
What do the rules in England mean for the work?
Sites in Devon fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.
Questions
What warranty comes with new loading bay equipment?
New equipment comes with the manufacturer's warranty, which varies by product. Our workmanship terms are set out in writing in the quote for your Devon site, so you can see what is covered before you commit. Check the warranty terms for any servicing conditions, and we can quote for planned maintenance once the installation is complete.
How do you price inflatable dock shelters for a site in Devon?
Guide budgets for supply and fit are £6,800 to £12,800 per shelter, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Can a punctured cushion be repaired?
Small punctures and tears can usually be patched, and a badly damaged cushion can be replaced on its own without changing the frame or fan. Repairs are carried out on a chargeable visit, with the price agreed before anyone attends.
Do the cushions touch the trailer as it reverses in?
No, the cushions stay deflated and pulled back against the building while the trailer reverses in, so there is no rubbing as it docks. They inflate only once the trailer is in position and secured, which reduces wear on the fabric compared with foam seals and curtain shelters.
Other services in Devon
Full guide to inflatable dock shelters · All loading bay services in Devon