- Location
- Barnstaple, Devon
- Main postcode district
- EX31
- Nearby (straight line)
- Bideford (8 miles) and Tiverton (28 miles)
- Survey and quote
- Free, with a fixed written quote
An inflatable dock shelter is a dock shelter with air-filled fabric cushions at the top and sides of the opening, kept deflated and close to the building until a trailer has reversed in. A fan then inflates the cushions so they press against the trailer roof and sides, giving a close seal that adapts to different trailer widths and heights, and deflates again before the trailer leaves.
Why do sites in Barnstaple choose this?
Fresh produce cooled at a packhouse in Barnstaple stays colder during loading when the gap around the trailer is sealed by inflated cushions. Driving rain and wind at an open bay in Barnstaple can wear cushion fabric, so a protective outer cover is worth considering on exposed docks.
When a chilled dock in Barnstaple sees condensation and ice around the door, the seal at the trailer is often where improvement starts.
We keep the process simple for sites in Barnstaple. A free survey tells us what the dock needs; a fixed written quote tells you what it will cost and what is included. We then organise the installation, with specialist engineers under our management and a programme agreed around your shifts. Night and weekend work is available by arrangement. Before we leave, the new equipment is tested, demonstrated and handed over with its documentation.
What maintenance does an inflatable dock shelter need?
An inflatable shelter needs regular checks on its fabric, fan and controls, because a puncture or a weak fan stops it sealing properly. Planned servicing catches most faults before they affect the cold chain.
- Cushion fabric: inspect for punctures, abrasion and failed seams, and patch or replace cushions as needed.
- Fan unit: check filters, motor and airflow so the cushions inflate fully and promptly.
- Retraction system: straps, weights or springs must pull the cushions back clear of the trailer.
- Controls and interlocks: confirm the sequence with the door, leveller and restraint still works.
- Frame and fixings: look for impact damage and corrosion.
Snow and ice on the top cushion can stop it retracting, so a check before winter is worthwhile. Service and repair visits are chargeable, and the price is agreed before anyone attends.
Inflatable shelter, curtain shelter or dock seal: which suits a cold chain dock?
For a cold chain dock that receives trailers of different sizes, an inflatable shelter usually gives the best balance of close sealing and flexibility. A dock seal can match it on a uniform fleet, while a curtain shelter is better suited to ambient bays.
- Inflatable shelter: cushions adapt to each trailer's width and height and seal close to the body, with the full opening left clear.
- Dock seal: a tight, lower-cost seal when every trailer is the same size, but it can leave gaps on other vehicles and the pads can intrude into the opening.
- Curtain shelter: flexible and robust, but leaves small gaps that matter more at chilled and frozen docks.
Inflatables also stand clear of the trailer until it has docked, avoiding the rubbing that wears foam pads and curtains. The trade-off is the fan and controls, which need power and servicing. For frozen docks we specify the shelter alongside cold store dock doors so the two work together.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
Survey checklist for your dock
- Scope to convert ground-level doors into docks or add lift tables
- Whether planning, building control or a building warrant may be needed
- Age and condition of the equipment already in place
- Headroom above the opening and which track type will suit it
- Dock height and the mix of trailers you load
- Control positions, isolators and any existing interlocks
Options to discuss
Three-sided inflatable
Top and side cushions that inflate around the trailer for the closest seal, the usual choice for chilled and frozen docks with mixed trailers.
Interlocked controls
Controls linked to the door, leveller and restraint so the shelter inflates before the door opens and deflates only once it has closed.
Regulations and approvals in England
Workplace safety in England is regulated by HSE. For a loading bay in Barnstaple, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about inflatable dock shelters in Barnstaple
Can you work alongside our main contractor on a new build in Barnstaple?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Do you cover Barnstaple for inflatable dock shelters?
Yes. We take on inflatable dock shelters for businesses in Barnstaple and across Devon. We survey the site, provide a fixed written quote and manage the installation, with specialist installation engineers working under our management. Visits are arranged in advance at a time that suits your operation, and the same single contact stays with the job through to handover.
What details do you need from us to quote for inflatable dock shelters?
To get started, send the site address in Barnstaple, the number of bays or openings, approximate sizes, and photos of the dock from inside and outside. Tell us what vehicles you load, what goods you handle and any temperature requirements. Drawings help on new builds. We then arrange the free survey and confirm the details before the written quote is issued.
What happens to an inflatable shelter if the power fails?
If the power fails, the fan stops and the cushions gradually deflate, so the trailer can leave once loading has been brought to a safe end. At a cold store, the dock door should be closed by hand where possible to protect the store. We explain the power failure routine at handover.
Is an inflatable shelter worth it at an ambient dock?
An inflatable shelter works at any dock, but at ambient bays a curtain shelter or dock seal usually gives enough sealing for less cost. Inflatables make most sense where temperature, hygiene or energy use makes the closest practical seal worth paying for.
Inflatable dock shelters near Barnstaple
Looking beyond Barnstaple? Our pages for Bideford (8 miles) and Tiverton (28 miles) describe the same loading bay services and how to get in touch.
Other loading bay services in Barnstaple
Full guide to inflatable dock shelters · Everything we do in Barnstaple
If a loading bay in Barnstaple needs attention, call us or send photos and details online.