A swing-lip dock leveller is a hydraulic ramp set into a pit at the dock edge, with a hinged steel lip along its front. When a trailer is docked the platform rises, the lip swings out, and the platform lowers until the lip rests on the trailer bed, forming a bridge for forklifts and pallet trucks. The lip is typically about 400 to 500 mm long.
How does this suit sites in Devon?
Mixed bays at a site in Devon, where some trailers have tail lifts and others do not, may suit a combination of swing-lip and telescopic levellers. Ageing levellers in older docks around Devon can often be replaced like for like in the existing pit, avoiding new concrete work if the pit is sound.
Every leveller recommendation we make for a dock in Devon follows a measured survey of the pit, dock height and the trailers you actually receive.
Keeping the dock running is usually the first concern, so we plan around it. After a free survey of your Devon site and a written quote at a fixed price, we agree when each bay can be released and whether any work should happen out of hours. Specialist installation engineers working under our management then fit the equipment, and we test it and hand over the documentation before the bay goes back into use.
How much does a swing-lip dock leveller cost?
A swing-lip dock leveller typically costs £5,200 to £8,800 per leveller, excluding VAT, supply and fit, assuming it goes into an existing, sound pit. New pits, pit repairs, concrete and groundworks are priced separately after survey.
Within that range, the price is driven by:
- Platform length: longer platforms give a gentler gradient but cost more.
- Width and capacity: wider decks and higher load ratings use heavier steel and cylinders.
- Lip length: a longer lip reaches further onto the trailer bed.
- Insulation and sealing: insulated platforms and pit seals for chilled buildings.
- Controls and interlocks: links to the door, restraint or traffic lights.
- Removal and access: taking out the old unit, lifting equipment for delivery and out-of-hours work.
If the pit edge steel is damaged or the pit is out of square, we tell you at survey and price the repair as a separate item, so the leveller price stays clear. The written quote is then the fixed price for the work described.
What wears out on a swing-lip dock leveller?
The lip hinge, hydraulic hoses and seals are usually the first parts to wear on a swing-lip leveller, and planned servicing finds most of these problems before they stop a bay.
- Lip hinge: takes an impact every time the lip lands, and suffers badly if trailers reverse into a lip that has not been stored.
- Hydraulics: hoses, cylinder seals and power pack oil age and can leak.
- Velocity fuse: the safety valve that stops the platform dropping if a trailer pulls away must be tested.
- Toe guards and maintenance strut: must be intact and working. HSE guidance notes guards or skirting may be needed where something could be caught.
- Dock bumpers: worn bumpers let trailers strike the leveller and dock edge.
A leveller with a cracked lip hinge, a bent platform or repeated hydraulic leaks may be better replaced than repaired. Service and repair visits are chargeable and agreed before anyone attends.
Towns we cover in Devon
Looking for swing-lip dock levellers in a specific part of Devon? Start with the nearest town on this list.
Budget range for supply and fit. The written quote after a free survey is the fixed price. All guide prices.
What do the rules in England mean for the work?
Lift tables and dock lifts in Devon may fall under LOLER, with thorough examination at least every 12 months, or every 6 months where people are lifted. It depends on the equipment and how it is used, and your insurer or competent person will confirm. Dock levellers are usually treated as work equipment under PUWER. We check what applies at survey.
Questions
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Devon, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
Can you work alongside our main contractor on a new build in Devon?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Can a swing-lip leveller be used as a ramp to the yard?
No, a leveller should only be used to bridge a docked trailer. The lip and toe guards are designed to work with a trailer bed in place, and the platform is not built as a ramp down to yard level. Where you need ground-level access, a separate door or a lift table is the safer answer.
Do levellers need a three-phase supply?
Most hydraulic dock levellers use a three-phase supply, although some smaller units run on single phase. When replacing like for like, the existing supply can often be reused if it is in good order. We check the supply at survey and include any electrical work in the quote.
Other services in Devon
Full guide to swing-lip dock levellers · All loading bay services in Devon