- Location
- Leatherhead, Surrey
- Main postcode district
- KT22
- Nearby (straight line)
- Epsom (4 miles), Dorking (4 miles) and Esher (5 miles)
- Survey and quote
- Free, with a fixed written quote
A sectional loading bay door is an overhead door made from horizontal insulated steel panels hinged together, which run up on rollers in side tracks and park beneath the ceiling or up the wall when open. Panels are commonly 40 to 80 mm thick, so the door seals and insulates better than a single-skin shutter, and it can be operated by hand chain, push-up or electric motor.
Is this right for your site in Leatherhead?
If you are fitting out a new warehouse in Leatherhead, specifying insulated sectional doors from the start avoids disruptive changes once the building is occupied. Food and drink businesses in Leatherhead running temperature-controlled goods-in areas can choose thicker panels to hold conditions steady between deliveries.
Ageing units around Leatherhead sometimes have low lintels or pipework above the opening, which a low-headroom or high-lift track can be chosen to work around.
The survey is free, the quote is written and the price is fixed: that is how every installation in Leatherhead begins. We then manage the work from start to finish. Fitting is carried out by specialist installers under our management, phased so the operation keeps moving, and nights or weekends can be booked by arrangement. On the final day we test the equipment with you and hand over the operating and maintenance information.
What happens on site when a sectional dock door is installed?
Fitting a sectional dock door often takes around a day per opening once the door is on site, though very large doors or awkward fixings take longer. The bay is out of use while the work is under way.
A typical installation runs like this:
- The old door, if there is one, is taken down and removed from site.
- Steel angles or packers are fixed to the opening so the tracks run true.
- Tracks, springs and panels are assembled and the door is balanced.
- The operator, safety edge, photocells and controls are fitted and wired.
- The door is tested, adjusted and handed over.
Before we arrive you will need a clear area inside the opening for access equipment and the bay taken out of service. Electric doors also need a suitable isolated power supply near the door head, single or three-phase depending on the operator, which we confirm in the quote. On multi-door sites we work bay by bay so the rest of the dock keeps running.
Which track type suits my dock: standard, high-lift or vertical lift?
The right track depends on how much headroom sits above the opening and what is in it. Standard lift track turns the door through a tight radius so it parks just under the ceiling, and suits units with limited space above the lintel.
- Standard lift: needs the least headroom; the open door rests horizontally close to the head of the opening.
- High-lift: the door travels further up the wall before turning, keeping it above lighting, sprinkler pipes or overhead conveyors and away from forklift masts.
- Vertical lift: the door runs straight up the wall and never turns, which suits tall buildings with racking or cranes close to the opening.
- Low headroom: a special track arrangement for openings with very little space above, often found in older units.
We measure headroom, side room and back room at survey and check where lights, ducts and pipework run, because a door that clashes with services cannot open fully. Our door types guide compares sectional doors with shutters and high-speed doors.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
Survey checklist for your dock
- Control positions, isolators and any existing interlocks
- Wind exposure at the dock, which affects door and shelter choice
- Asbestos register and any other site hazard information
- How often each door cycles during a typical shift
- How drivers are prevented from pulling away too early
- Bumper position and wear or damage on the dock face
Options to discuss
Electric operator
A shaft-mounted or trolley operator with push-button controls, safety edge and photocells. Suits busy bays and can be interlocked with levellers, shelters and traffic lights.
High-lift or vertical lift track
Track arrangements that keep the open door clear of lights, sprinkler pipes, racking and forklift masts in buildings with plenty of height above the opening.
Regulations and approvals in England
Workplace safety in England is regulated by HSE. For a loading bay in Leatherhead, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about sectional loading bay doors in Leatherhead
How long does installation take at a site in Leatherhead?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
Which building and safety rules apply to a site in Leatherhead?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Leatherhead, we check what applies at survey and design to it.
Will you deal with building control and planning for a project in Leatherhead?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
What panel thickness should we choose for a heated warehouse?
For most heated warehouses a panel at the thicker end of the common 40 to 80 mm range is the sensible starting point, because it insulates better. Thinner panels can suit unheated stores. New and replacement doors also need to meet the energy rules for your nation, which we check when specifying.
Can a sectional dock door be made to fit our existing opening?
Yes, sectional doors are made to measure, so they can be fitted to most existing dock openings. We measure the structural opening, headroom and side room at survey and choose a track to suit. Uneven reveals or a low lintel can usually be dealt with using packers, steel angles or a low-headroom track rather than building work.
Sectional loading bay doors near Leatherhead
Sites close to Leatherhead get the same service, including those in Epsom (4 miles), Dorking (4 miles) and Esher (5 miles), with every job run the same way.
Other loading bay services in Leatherhead
Full guide to sectional loading bay doors · Everything we do in Leatherhead
Get in touch about loading bay doors and dock equipment in Leatherhead: call, email or use the quote tool.