- Location
- Leatherhead, Surrey
- Main postcode district
- KT22
- Nearby (straight line)
- Epsom (4 miles), Dorking (4 miles) and Esher (5 miles)
- Survey and quote
- Free, with a fixed written quote
A dock seal is a set of fabric-covered foam pads fixed to the building around a loading bay door, usually a head pad and two side pads. When a trailer reverses in, its rear end presses into the foam, which compresses to close the gaps around the trailer body. Seals give a very tight fit but work best when the trailers using the bay are a consistent size.
Why do sites in Leatherhead choose this?
Before recommending seals for a bay in Leatherhead, we check how consistent your trailers are, because mixed fleets are usually better served by a shelter. Heated packing halls next to a dock in Leatherhead lose less warmth during loading when the gap around each trailer is closed by compressed foam.
Own-fleet distribution sites in Leatherhead, where the same trailers arrive day after day, are well suited to foam dock seals and the tight fit they give.
Keeping the dock running is usually the first concern, so we plan around it. After a free survey of your Leatherhead site and a written quote at a fixed price, we agree when each bay can be released and whether any work should happen out of hours. Specialist installation engineers working under our management then fit the equipment, and we test it and hand over the documentation before the bay goes back into use.
How much do dock seals cost?
A set of dock seals typically costs £1,100 to £2,600 per set, excluding VAT, supply and fit. A set is normally a head pad and two side pads for one bay.
The price depends on:
- Pad size and depth: larger openings and deeper foam cost more.
- Head arrangement: a fixed head pad, or a curtain head for varied trailer heights.
- Cover fabric: heavier coated fabric and replaceable wear pleats last longer.
- Pad shape: tapered side pads that guide the trailer and intrude less into the opening.
- Mounting: fixing direct to masonry, to a steel frame, or to brackets that set the projection.
- Site work: removing old seals, adjusting bumpers and powered access equipment.
Where the foam is still sound, new covers can cost less than new pads, and we will say if that is an option. After a free site survey you receive a fixed written price for the work described.
What do workplace transport rules mean for a sealed dock?
A sealed dock still needs safeguards against a trailer leaving early, and the seal, bumpers and other dock equipment must be kept in safe working order. In Great Britain the regulator is HSE; in Northern Ireland it is HSENI.
- Drive-away: HSE workplace transport guidance (HSG136) and the HSE loading factsheet call for safeguards against drivers driving away too early, including traffic lights, vehicle or trailer restraints, or the person in charge keeping keys or paperwork until it is safe.
- Trailer creep: because the trailer is pressed into compressed foam, it can ease forward during forklift loading. Restraints and well-set bumpers help keep it in position.
- Equipment duties: a dock seal forms part of the loading bay's work equipment, so the general duty under PUWER 1998 in Great Britain, or PUWER (Northern Ireland) 1999, to keep equipment suitable and maintained applies.
Torn covers and crushed pads can hide damage to the fixings and wall behind, so seals belong in planned inspections of the dock.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What do we check at the survey?
- Yard gradient and the slope of the approach to the dock
- Headroom above the opening and which track type will suit it
- Whether planning, building control or a building warrant may be needed
- Lighting inside trailers and at the dock face
- Escape routes and pedestrian doors close to the bay
- Asbestos register and any other site hazard information
Options to discuss
Tapered side pads
Side pads tapered in section so they guide the trailer in and intrude less into the trailer opening, which extends pad and cover life.
Seal with curtain head
Foam side pads combined with a flexible top curtain that adjusts to trailers of different heights, a halfway point between a seal and a shelter.
Which rules apply in England?
Sites in Leatherhead fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.
Questions about dock seals in Leatherhead
Can you work alongside our main contractor on a new build in Leatherhead?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Leatherhead, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
Will you deal with building control and planning for a project in Leatherhead?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
How can I tell if seal projection is wrong?
Look at the pads with a trailer docked. Daylight around the head or sides suggests too little compression, while pads squashed flat or bulging around the trailer suggest too much. Worn bumpers are a common cause, and both can be checked at a planned service.
Do trailer doors need to be opened before docking against a seal?
Yes, the rear doors are opened and folded back before the trailer reverses onto a seal, so the pads press against the rear of the trailer rather than the doors. Gaps can remain at the door hinges, which is a known limitation of seals compared with shelters.
Dock seals near Leatherhead
Other towns within reach of Leatherhead on our coverage list include Epsom (4 miles), Dorking (4 miles) and Esher (5 miles), all covered on the same terms.
Other loading bay services in Leatherhead
Full guide to dock seals · Everything we do in Leatherhead
Ready to talk about a loading bay in Leatherhead? Call us, or send the details through the quote form.