- Location
- Chippenham, Wiltshire
- Main postcode district
- SN15
- Nearby (straight line)
- Calne (5 miles), Melksham (6 miles) and Devizes (9 miles)
- Survey and quote
- Free, with a fixed written quote
Dock traffic lights are red and green signals mounted outside and inside a loading bay to tell the driver and dock staff when it is safe to move or load. Interlocks are control links that stop equipment operating out of sequence, for example preventing the door opening until the trailer is restrained, or the leveller operating until the door is fully open.
What should sites in Chippenham consider?
Older docks in Chippenham with separate door and leveller controls can be brought into a proper sequence by adding interlocks that stop equipment working out of order. Sites around Chippenham that run night shifts often find traffic lights easier for drivers to read than staff waving or knocking on the cab door.
New warehouses in Chippenham can have lights and interlocks wired in during the electrical fit-out, avoiding retrofit cabling and keeping every bay on one control standard.
We never ask you to commit before you have a fixed price. A free survey at your Chippenham site comes first, followed by a written quote. When the order goes ahead, we plan the installation around your operation, book any out-of-hours working you need and manage the specialist installation engineers on site. The job ends with a full test, a run-through for the people who will use the equipment and a set of handover documents.
Which interlocks should a loading bay have?
The most useful loading bay interlocks stop the door opening until the trailer is in place or restrained, and stop the leveller operating until the door is fully open. Beyond that, the right set depends on the equipment fitted and your risk assessment.
- Door to restraint: the door cannot open until the restraint is engaged or a trailer is detected.
- Leveller to door: the leveller cannot be raised until the door is fully open, which prevents the lip hitting door panels.
- Door to leveller: the door cannot close until the leveller is back in its parked position.
- Restraint release: the restraint only releases once the door is closed and the leveller parked.
- Shelter to trailer: an inflatable shelter only inflates when a trailer is docked.
On a bay without a restraint, a trailer presence sensor can take its place in the door logic, although it confirms a trailer is there rather than holding it. Combining interlocks with vehicle restraints gives the strongest protection against drive-away.
What happens on site when traffic lights and interlocks are fitted?
Fitting lights and interlocks is mainly electrical work, and each bay is out of use while its controls are connected and tested. Working bay by bay keeps the rest of the dock running.
- Fix the signals: the outside light is mounted on brackets at a height drivers can see, and the inside light beside the door.
- Run the cables: wiring is run in conduit or trunking between lights, sensors and control panels.
- Isolate and connect: the door and leveller supplies are isolated and locked off while the interlock wiring is connected, or a new bay panel is fitted.
- Test every sequence: each interlock is tested, including what happens if a step is attempted out of order.
- Brief staff: dock staff are shown the new sequence, and signs are fitted for drivers.
It helps if you can provide any electrical drawings for the dock, access to the distribution board, a person who can authorise isolations and an agreed order for releasing bays.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What do we check at the survey?
- Gaps around trailers where heated or chilled air escapes
- Escape routes and pedestrian doors close to the bay
- Working hours, shift patterns and windows for out-of-hours work
- Clear opening width and height for each door
- Wall and steel structure for door, shelter and bumper fixings
- Wind exposure at the dock, which affects door and shelter choice
Options to discuss
Standalone LED traffic lights
A red and green pair for each bay, one outside for the driver and one inside for dock staff, switched manually from a control beside the door.
Restraint interlock package
Door, lights and vehicle restraint tied together so the door only opens once the trailer is held and the restraint only releases when loading is finished.
Which rules apply in England?
Workplace safety in England is regulated by HSE. For a loading bay in Chippenham, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about dock traffic lights and interlocks in Chippenham
Do you cover Chippenham for dock traffic lights and interlocks?
Yes. We take on dock traffic lights and interlocks for businesses in Chippenham and across Wiltshire. We survey the site, provide a fixed written quote and manage the installation, with specialist installation engineers working under our management. Visits are arranged in advance at a time that suits your operation, and the same single contact stays with the job through to handover.
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Chippenham, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
How long does installation take at a site in Chippenham?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
Can you add lights and interlocks across a whole dock in one project?
Yes. A whole-dock project is usually phased bay by bay so most doors stay in use, and every bay ends up on the same control standard. That consistency makes training easier for staff and drivers, and it simplifies servicing because every bay behaves in the same way.
Which way round do the inside and outside lights work?
The inside and outside lights always show opposite colours. While a trailer is being loaded, the outside light is red so the driver stays put and the inside light is green so staff can work. When loading is finished and the door is closed, the inside light turns red and the outside light turns green for the driver.
Dock traffic lights and interlocks near Chippenham
If your site is not in Chippenham itself, it may be near one of these: Calne (5 miles), Melksham (6 miles) and Devizes (9 miles). Pick the closest.
Other loading bay services in Chippenham
Full guide to dock traffic lights and interlocks · Everything we do in Chippenham
If a loading bay in Chippenham needs attention, call us or send photos and details online.