- Location
- Chorley, Lancashire
- Main postcode district
- PR7
- Nearby (straight line)
- Leyland (4 miles), Darwen (7 miles) and Wigan (7 miles)
- Survey and quote
- Free, with a fixed written quote
Dock traffic lights are red and green signals mounted outside and inside a loading bay to tell the driver and dock staff when it is safe to move or load. Interlocks are control links that stop equipment operating out of sequence, for example preventing the door opening until the trailer is restrained, or the leveller operating until the door is fully open.
Where does this fit at a dock in Chorley?
Older docks in Chorley with separate door and leveller controls can be brought into a proper sequence by adding interlocks that stop equipment working out of order. Distribution centres near Chorley taking trailers from many different hauliers benefit from a signal every driver understands, regardless of language or familiarity with the site.
If a site in Chorley has had door panels damaged by levellers raised too early, a leveller-to-door interlock is a straightforward fix to consider.
Keeping the dock running is usually the first concern, so we plan around it. After a free survey of your Chorley site and a written quote at a fixed price, we agree when each bay can be released and whether any work should happen out of hours. Specialist installation engineers working under our management then fit the equipment, and we test it and hand over the documentation before the bay goes back into use.
What happens on site when traffic lights and interlocks are fitted?
Fitting lights and interlocks is mainly electrical work, and each bay is out of use while its controls are connected and tested. Working bay by bay keeps the rest of the dock running.
- Fix the signals: the outside light is mounted on brackets at a height drivers can see, and the inside light beside the door.
- Run the cables: wiring is run in conduit or trunking between lights, sensors and control panels.
- Isolate and connect: the door and leveller supplies are isolated and locked off while the interlock wiring is connected, or a new bay panel is fitted.
- Test every sequence: each interlock is tested, including what happens if a step is attempted out of order.
- Brief staff: dock staff are shown the new sequence, and signs are fitted for drivers.
It helps if you can provide any electrical drawings for the dock, access to the distribution board, a person who can authorise isolations and an agreed order for releasing bays.
How do inside and outside dock traffic lights work together?
Inside and outside dock lights always show opposite colours: when the driver sees red, dock staff see green, and the other way round. Each light is aimed at a different person, so each one only ever gives one instruction.
- Outside light, facing the driver: red means stay on the bay because loading is in progress; green means the bay is clear to leave or to reverse on to.
- Inside light, facing dock staff: green means the trailer is in place and it is safe to open the door and load; red means do not open the door or enter the trailer.
Lights can be switched in three main ways:
- Manually, by a switch beside the door, relying on dock staff to change it at the right moment.
- By door position, so opening the door automatically turns the outside light red.
- By the restraint, so the light only changes when the trailer is physically held.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What does the free survey cover?
- Wall and steel structure for door, shelter and bumper fixings
- Wind exposure at the dock, which affects door and shelter choice
- Condition of any existing leveller pit, kerb angles and pit drainage
- Traffic routes for vehicles and separation of pedestrians
- Control positions, isolators and any existing interlocks
- Dock height and the mix of trailers you load
Options to discuss
Door-linked lights
Lights that change automatically with the door position, using a door switch or a signal from the door control panel, so the outside light turns red as the door opens.
Restraint interlock package
Door, lights and vehicle restraint tied together so the door only opens once the trailer is held and the restraint only releases when loading is finished.
Which rules apply in England?
Powered doors and dock equipment installed in England may carry the UKCA or the CE mark, and doors are covered by the product standard BS EN 13241. We hand over the relevant documentation for each item fitted in Chorley. Planning and Building Regulations questions are never assumed either way: we check what applies at survey, so you know before work is booked.
Questions about dock traffic lights and interlocks in Chorley
Is the site survey in Chorley free?
Yes. For new installations, replacements, upgrades, conversions and complete bays, the site survey and written quote are free and come with no obligation. The survey lets us measure the openings, check the dock and structure, and understand how the bay is used, so the quote reflects your site. Repair and servicing visits are different: they are chargeable, with the price agreed before anyone attends.
Which building and safety rules apply to a site in Chorley?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Chorley, we check what applies at survey and design to it.
Will you deal with building control and planning for a project in Chorley?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
Can interlocks be fitted to a manual loading bay door?
Yes. A door position switch fitted to a manual door can confirm when it is fully open or fully closed. That signal lets the traffic lights change automatically and stops the leveller being raised until the door is out of the way.
Will interlocks slow down my loading operation?
Interlocks add a fixed sequence, but each step takes only moments and staff soon get used to it. In practice many sites find the sequence saves time overall, because there are fewer arguments about when to open the door and less damage from levellers being raised into part-open doors.
Dock traffic lights and interlocks near Chorley
The same survey, quote and repair service is available in towns around Chorley, such as Leyland (4 miles), Darwen (7 miles) and Wigan (7 miles).
Other loading bay services in Chorley
Full guide to dock traffic lights and interlocks · Everything we do in Chorley
Ready to talk about a loading bay in Chorley? Call us, or send the details through the quote form.