- Location
- Tyldesley, Greater Manchester
- Main postcode district
- M29
- Nearby (straight line)
- Leigh (2 miles), Walkden (3 miles) and Bolton (5 miles)
- Survey and quote
- Free, with a fixed written quote
Dock traffic lights are red and green signals mounted outside and inside a loading bay to tell the driver and dock staff when it is safe to move or load. Interlocks are control links that stop equipment operating out of sequence, for example preventing the door opening until the trailer is restrained, or the leveller operating until the door is fully open.
Where does this fit at a dock in Tyldesley?
Distribution centres near Tyldesley taking trailers from many different hauliers benefit from a signal every driver understands, regardless of language or familiarity with the site. Loading docks in Tyldesley where drivers wait in their cabs for a hand signal can replace guesswork with a clear red and green light at every bay.
Sites around Tyldesley that run night shifts often find traffic lights easier for drivers to read than staff waving or knocking on the cab door.
Any project involving dock traffic lights and interlocks at a working site in Tyldesley takes planning. We survey free of charge, quote a fixed price in writing, and then agree a programme that keeps as much of the dock running as possible. Specialist installation engineers carry out the work under our management, out of hours if that suits you better. On completion we test each item, show your team how it operates and leave the documentation with you.
Which interlocks should a loading bay have?
The most useful loading bay interlocks stop the door opening until the trailer is in place or restrained, and stop the leveller operating until the door is fully open. Beyond that, the right set depends on the equipment fitted and your risk assessment.
- Door to restraint: the door cannot open until the restraint is engaged or a trailer is detected.
- Leveller to door: the leveller cannot be raised until the door is fully open, which prevents the lip hitting door panels.
- Door to leveller: the door cannot close until the leveller is back in its parked position.
- Restraint release: the restraint only releases once the door is closed and the leveller parked.
- Shelter to trailer: an inflatable shelter only inflates when a trailer is docked.
On a bay without a restraint, a trailer presence sensor can take its place in the door logic, although it confirms a trailer is there rather than holding it. Combining interlocks with vehicle restraints gives the strongest protection against drive-away.
What does HSE guidance say about stopping drivers leaving too early?
HSE guidance (followed by HSENI in Northern Ireland) says there should be safeguards against drivers driving away from a loading bay too early, and it names traffic lights as one of the measures. Vehicle or trailer restraints, and the person in charge keeping keys or paperwork until it is safe, are the others listed in HSE's guide to workplace transport safety (HSG136) and its loading factsheet.
Traffic lights are a signal, not a physical barrier, so they work best as part of a clear procedure or alongside a restraint. Your risk assessment should decide the combination. In Northern Ireland the regulator is HSENI.
Interlocks also touch on door safety law. Under regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, or the Northern Ireland 1993 equivalent, powered doors need suitable and effective features to prevent them trapping anyone. Interlocks must never bypass those features, and door control work should respect BS EN 12453, the standard for safety in use of power-operated doors.
Read more in our guide to preventing drive-away and trailer creep.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What do we check at the survey?
- Traffic routes for vehicles and separation of pedestrians
- Asbestos register and any other site hazard information
- Escape routes and pedestrian doors close to the bay
- How often each door cycles during a typical shift
- Yard gradient and the slope of the approach to the dock
- Wall and steel structure for door, shelter and bumper fixings
Options to discuss
Restraint interlock package
Door, lights and vehicle restraint tied together so the door only opens once the trailer is held and the restraint only releases when loading is finished.
Door-linked lights
Lights that change automatically with the door position, using a door switch or a signal from the door control panel, so the outside light turns red as the door opens.
Planning, building control and safety law in England
Workplace safety in England is regulated by HSE. For a loading bay in Tyldesley, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about dock traffic lights and interlocks in Tyldesley
Can you work outside our normal operating hours in Tyldesley?
Yes, by arrangement. Evening, night and weekend working can be planned so the installation causes as little disruption as possible to your loading schedule. Out-of-hours work can affect the price, so mention it at the survey and we will include it in the written quote. The agreed times are confirmed in the programme before the job starts.
How do you price dock traffic lights and interlocks for a site in Tyldesley?
Guide budgets for supply and fit are £650 to £3,400 per bay, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Is the site survey in Tyldesley free?
Yes. For new installations, replacements, upgrades, conversions and complete bays, the site survey and written quote are free and come with no obligation. The survey lets us measure the openings, check the dock and structure, and understand how the bay is used, so the quote reflects your site. Repair and servicing visits are different: they are chargeable, with the price agreed before anyone attends.
Can interlocks be fitted to a manual loading bay door?
Yes. A door position switch fitted to a manual door can confirm when it is fully open or fully closed. That signal lets the traffic lights change automatically and stops the leveller being raised until the door is out of the way.
Will interlocks slow down my loading operation?
Interlocks add a fixed sequence, but each step takes only moments and staff soon get used to it. In practice many sites find the sequence saves time overall, because there are fewer arguments about when to open the door and less damage from levellers being raised into part-open doors.
Dock traffic lights and interlocks near Tyldesley
Looking beyond Tyldesley? Our pages for Leigh (2 miles), Walkden (3 miles) and Bolton (5 miles) describe the same loading bay services and how to get in touch.
Other loading bay services in Tyldesley
Full guide to dock traffic lights and interlocks · Everything we do in Tyldesley
Tell us what is happening at your Tyldesley dock, what equipment is there and when it is used, and we will suggest the right next step.