A cold store dock door is an insulated loading bay door built for chilled or frozen buildings, usually a sectional door with thick insulated panels or a high-speed door with an insulated curtain. It differs from a standard dock door in its thermal breaks, extra seals and, on freezer docks, heating in the frame or seals so that ice cannot lock the door shut or tear the seals.
How does this suit sites in Cornwall?
For a packhouse in Cornwall handling fresh produce, a well-sealed chilled dock door helps keep warm air out of the store once produce has been cooled. When an older cold store in Cornwall has a door that has been repaired many times, a planned replacement can be timed for a quieter trading period.
Converting an ambient unit in Cornwall to chilled storage usually means replacing standard dock doors with insulated ones and sealing around the trailers.
Any project involving cold store dock doors at a working site in Cornwall takes planning. We survey free of charge, quote a fixed price in writing, and then agree a programme that keeps as much of the dock running as possible. Specialist installation engineers carry out the work under our management, out of hours if that suits you better. On completion we test each item, show your team how it operates and leave the documentation with you.
How can a cold store door be replaced without losing temperature?
A cold store door can be replaced with very little temperature loss if the work is planned around the store, with the opening screened and the fitting done in one continuous visit.
On a live cold store we usually:
- schedule the work for the quietest period, often overnight or at a weekend,
- fit a temporary insulated screen or strip curtain while the opening is exposed,
- remove ice from the old frame and threshold before fixing the new door,
- pre-assemble as much as possible so the opening is exposed for the shortest time.
From your side we need product moved back from the opening, any site permits for working in cold areas, and power for the operator and frame heaters. Heated frames typically need their own supply, which we set out in the quote. Our cold store loading bays guide covers planning the work in more depth.
How does a cold store door work with the shelter and leveller?
On a cold store dock the door, shelter and leveller should work as one system, with the door opening only once the trailer is sealed against the building and closing before the seal is released.
A typical sequence is:
- The trailer reverses onto the bumpers and is held by a restraint, or the driver's keys are taken.
- The shelter inflates or the seal compresses around the trailer.
- The door opens and the leveller lip is lowered onto the trailer bed.
- Loading takes place inside a sealed link between store and trailer.
- The leveller is stored, the door closes, then the shelter releases.
Interlocks make this sequence automatic, so the door cannot be left open with no trailer present. Insulated leveller platforms and seals around the pit also reduce cold loss through the floor of the bay.
Towns we cover in Cornwall
Find your town in the list below for details of cold store dock doors across Cornwall, or contact us if your location is not shown.
Budget range for supply and fit. The written quote after a free survey is the fixed price. All guide prices.
Which rules apply in England?
Sites in Cornwall fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.
Questions
Is the site survey in Cornwall free?
Yes. For new installations, replacements, upgrades, conversions and complete bays, the site survey and written quote are free and come with no obligation. The survey lets us measure the openings, check the dock and structure, and understand how the bay is used, so the quote reflects your site. Repair and servicing visits are different: they are chargeable, with the price agreed before anyone attends.
How do you price cold store dock doors for a site in Cornwall?
Guide budgets for supply and fit are £4,800 to £9,500 per door, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Can a cold store door be paired with a high-speed door?
Yes, cold store docks often pair an insulated sectional door on the outside with a fast door just inside it, or use an insulated high-speed door as the only door between zones. The right arrangement depends on traffic, security and how much space there is around the opening.
Can a standard sectional door be used on a chilled dock?
A standard insulated sectional door can work on a chilled dock if its panels are thick enough and its seals are in good condition. For frozen docks it is not usually suitable, because it lacks the thermal breaks and frame heating needed to stop ice forming. We advise on the right specification after surveying the store.
Other services in Cornwall
Full guide to cold store dock doors · All loading bay services in Cornwall