- Location
- Bodmin, Cornwall
- Main postcode district
- PL31
- Nearby (straight line)
- St Austell (9 miles), Newquay (16 miles) and Truro (20 miles)
- Survey and quote
- Free, with a fixed written quote
A telescopic-lip dock leveller is a hydraulic pit leveller whose front lip slides forward out of the platform, rather than swinging on a hinge, and can be extended by a controlled amount onto the trailer bed. Telescopic lips commonly extend 500 to 1,000 mm, which lets operators reach over tail lifts, place the lip between pallets and load the last row in a trailer.
Why do sites in Bodmin choose this?
Cold chain operators around Bodmin loading refrigerated trailers right to the doors may find a telescopic lip makes the last pallets far easier to handle. Manufacturing sites in Bodmin that end-load finished goods can place the lip precisely between pallets to reach the rear row.
Before recommending a lip extension for a dock in Bodmin, we record the trailers that actually arrive, including tail lifts and rear overhangs.
How does an installation in Bodmin work? First, a free, no-obligation survey to measure up and understand the operation. Next, a fixed written quote. Then a programme agreed with you, so the work fits around deliveries, with out-of-hours slots if needed. The installation itself is carried out by specialist engineers who answer to us, and it finishes with testing, a walk-through for your staff and a handover pack.
How are drive-away risks managed while the lip rests on a trailer?
Drive-away risks are managed by stopping the vehicle leaving until loading has finished and the lip has been withdrawn, using traffic lights, vehicle or trailer restraints, or the person in charge keeping the keys or paperwork. HSE workplace transport guidance (HSG136) and the HSE loading factsheet (followed by HSENI in Northern Ireland) call for safeguards against drivers driving away too early.
- Why it matters: a lip resting on the bed is only safe while the trailer stays put, and trailer creep during forklift loading can open a gap at the dock edge.
- Equipment duties: the leveller is work equipment under PUWER 1998 in Great Britain or PUWER (Northern Ireland) 1999, so it must be maintained and inspected where deterioration could lead to danger. Engineering insurers commonly inspect at 12-month intervals.
- Standard: BS EN 1398:2009 sets the safety requirements for dock levellers and is current, under review.
Enforcement is by HSE in Great Britain and HSENI in Northern Ireland. Our guide to preventing drive-away and trailer creep compares the safeguards.
Can a telescopic leveller replace a swing-lip unit in the same pit?
Often yes, a telescopic-lip leveller can replace a swing-lip unit in the same pit, provided the pit is square and deep enough and the edge steel is in good condition. Some telescopic units need a little more depth for the lip mechanism, so we measure carefully at survey.
A typical installation:
- The bay is closed and the old leveller isolated, lifted out and removed.
- The pit is cleaned and measured, and any edge steel repairs carried out.
- The new unit is set in, levelled and fixed to the pit steel.
- The power pack, control panel and lip controls are connected and interlocks wired.
- The platform and lip are tested through their full travel.
You will need to provide a clear bay, access for lifting equipment and a suitable power supply, typically three-phase. Installation commonly takes one to two working days per bay once the pit is ready.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What does the free survey cover?
- Yard gradient and the slope of the approach to the dock
- Headroom above the opening and which track type will suit it
- How drivers are prevented from pulling away too early
- Escape routes and pedestrian doors close to the bay
- Forklift and pallet truck loads crossing the leveller platform
- Traffic routes for vehicles and separation of pedestrians
Options to discuss
500 mm lip extension
A commonly specified reach for precise placement and end loading on standard trailers and refrigerated vehicles that do not have tail lifts.
Automatic return control
A single button that withdraws the lip and lowers the platform to its stored position, reducing the risk of a trailer leaving with the lip still out.
Planning, building control and safety law in England
Powered doors and dock equipment installed in England may carry the UKCA or the CE mark, and doors are covered by the product standard BS EN 13241. We hand over the relevant documentation for each item fitted in Bodmin. Planning and Building Regulations questions are never assumed either way: we check what applies at survey, so you know before work is booked.
Questions about telescopic-lip dock levellers in Bodmin
How long does installation take at a site in Bodmin?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
How do you price telescopic-lip dock levellers for a site in Bodmin?
Guide budgets for supply and fit are £6,800 to £11,800 per leveller, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
What warranty comes with new loading bay equipment?
New equipment comes with the manufacturer's warranty, which varies by product. Our workmanship terms are set out in writing in the quote for your Bodmin site, so you can see what is covered before you commit. Check the warranty terms for any servicing conditions, and we can quote for planned maintenance once the installation is complete.
Are telescopic levellers suitable for cold stores?
Yes, telescopic levellers are widely used in cold stores because refrigerated trailers are often loaded right to the rear doors. Insulated platforms and perimeter seals reduce cold loss through the pit, and the leveller is usually interlocked with the door and shelter.
Can telescopic and swing-lip levellers be mixed on one dock?
Yes, and many sites do. Fitting telescopic levellers on the bays that receive tail-lift vehicles or need end loading, and swing-lip units on the rest, keeps costs down while covering every vehicle type. Clear bay signage helps drivers reverse onto the right one.
Telescopic-lip dock levellers near Bodmin
Looking beyond Bodmin? Our pages for St Austell (9 miles), Newquay (16 miles) and Truro (20 miles) describe the same loading bay services and how to get in touch.
Other loading bay services in Bodmin
Full guide to telescopic-lip dock levellers · Everything we do in Bodmin
Ready to talk about a loading bay in Bodmin? Call us, or send the details through the quote form.