- Location
- Great Malvern, Worcestershire
- Main postcode district
- WR14
- Nearby (straight line)
- Ledbury (7 miles), Worcester (7 miles) and Tewkesbury (11 miles)
- Survey and quote
- Free, with a fixed written quote
A swing-lip dock leveller is a hydraulic ramp set into a pit at the dock edge, with a hinged steel lip along its front. When a trailer is docked the platform rises, the lip swings out, and the platform lowers until the lip rests on the trailer bed, forming a bridge for forklifts and pallet trucks. The lip is typically about 400 to 500 mm long.
What matters for swing-lip dock levellers in Great Malvern?
Distribution warehouses in Great Malvern loading curtain-siders and box trailers every day are typical users of swing-lip levellers, which handle routine pallet loading well. Operators in Great Malvern who have added electric pallet trucks to their fleet may find an existing leveller too short, making a longer platform worth considering.
Ageing levellers in older docks around Great Malvern can often be replaced like for like in the existing pit, avoiding new concrete work if the pit is sound.
Our part of the job in Great Malvern is to survey, quote and manage; the fitting itself is done by specialist installation engineers working under our management. The survey and the written quote are free. Once the fixed price is accepted, we agree dates that work around your deliveries and shifts, including out-of-hours working where needed. Every installation is tested before handover, and you receive the documentation for each item fitted.
Do dock levellers have to be inspected by law?
Yes, dock levellers are work equipment and must be kept in a safe condition and inspected where deterioration could lead to danger. The law and the regulator depend on where the site is.
- Great Britain: the Provision and Use of Work Equipment Regulations 1998 (PUWER), enforced by HSE.
- Northern Ireland: PUWER (Northern Ireland) 1999, enforced by HSENI.
- Inspection interval: engineering insurers commonly inspect dock levellers under PUWER at 12-month intervals.
- LOLER: most levellers are treated as work equipment under PUWER, but one designed or used to lift people may fall under LOLER, or LOLER (Northern Ireland) 1999, with 6-monthly thorough examination. It depends on the equipment and how it is used; your insurer or competent person will confirm.
- Standard: BS EN 1398:2009 sets the safety requirements for dock levellers. It is current and under review.
Our inspection guide explains what an examiner looks at.
How much does a swing-lip dock leveller cost?
A swing-lip dock leveller typically costs £5,200 to £8,800 per leveller, excluding VAT, supply and fit, assuming it goes into an existing, sound pit. New pits, pit repairs, concrete and groundworks are priced separately after survey.
Within that range, the price is driven by:
- Platform length: longer platforms give a gentler gradient but cost more.
- Width and capacity: wider decks and higher load ratings use heavier steel and cylinders.
- Lip length: a longer lip reaches further onto the trailer bed.
- Insulation and sealing: insulated platforms and pit seals for chilled buildings.
- Controls and interlocks: links to the door, restraint or traffic lights.
- Removal and access: taking out the old unit, lifting equipment for delivery and out-of-hours work.
If the pit edge steel is damaged or the pit is out of square, we tell you at survey and price the repair as a separate item, so the leveller price stays clear. The written quote is then the fixed price for the work described.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What we look at on site
- Scope to convert ground-level doors into docks or add lift tables
- How often each door cycles during a typical shift
- Gaps around trailers where heated or chilled air escapes
- Wheel guide positions and yard markings for reversing vehicles
- Whether planning, building control or a building warrant may be needed
- Headroom above the opening and which track type will suit it
Options to discuss
Insulated leveller
An insulated platform with perimeter seals around the pit that reduces cold loss through the floor of the bay at chilled and frozen docks.
Long-platform leveller
A longer platform that keeps gradients gentle where trailer heights vary widely or low-clearance electric pallet trucks are used across the bay.
What do the rules in England mean for the work?
Powered doors and dock equipment installed in England may carry the UKCA or the CE mark, and doors are covered by the product standard BS EN 13241. We hand over the relevant documentation for each item fitted in Great Malvern. Planning and Building Regulations questions are never assumed either way: we check what applies at survey, so you know before work is booked.
Questions about swing-lip dock levellers in Great Malvern
Which building and safety rules apply to a site in Great Malvern?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Great Malvern, we check what applies at survey and design to it.
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Great Malvern, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
Will you deal with building control and planning for a project in Great Malvern?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
What capacity of leveller do we need?
The leveller needs to be rated for the heaviest combined load of forklift and goods that will cross it, allowing for the truck moving over it. General-purpose levellers are typically rated around 60 kN, with heavier ratings for heavy goods or large forklifts. We confirm the rating after looking at your equipment.
What happens if a trailer pulls away with the lip on its bed?
The platform drops until its safety system stops it. Hydraulic levellers have a velocity fuse that arrests the fall, but the event can still damage the leveller and endanger anyone on it, which is why dock traffic lights, restraints and key control are used to prevent early drive-away.
Swing-lip dock levellers near Great Malvern
Businesses outside Great Malvern may find their nearest town in this list: Ledbury (7 miles), Worcester (7 miles) and Tewkesbury (11 miles). Each page covers doors, docks, repairs and servicing.
Other loading bay services in Great Malvern
Full guide to swing-lip dock levellers · Everything we do in Great Malvern
Ready to talk about a loading bay in Great Malvern? Call us, or send the details through the quote form.