- Location
- Saltash, Cornwall
- Main postcode district
- PL12
- Nearby (straight line)
- Plymouth (4 miles), Bodmin (22 miles) and St Austell (25 miles)
- Survey and quote
- Free, with a fixed written quote
A swing-lip dock leveller is a hydraulic ramp set into a pit at the dock edge, with a hinged steel lip along its front. When a trailer is docked the platform rises, the lip swings out, and the platform lowers until the lip rests on the trailer bed, forming a bridge for forklifts and pallet trucks. The lip is typically about 400 to 500 mm long.
Why do sites in Saltash choose this?
Should a recent insurance inspection at a site in Saltash have flagged leveller defects, a survey can show whether repair or replacement makes more sense. Operators in Saltash who have added electric pallet trucks to their fleet may find an existing leveller too short, making a longer platform worth considering.
Ageing levellers in older docks around Saltash can often be replaced like for like in the existing pit, avoiding new concrete work if the pit is sound.
We do not give a fixed price without seeing the site. A free survey in Saltash lets us check the details that affect the job, and the written quote that follows is a fixed price for the agreed scope. We plan the work around your operation, arrange out-of-hours access if you need it and manage specialist installation engineers throughout. Handover includes testing, a demonstration and the paperwork you need for your records.
Do dock levellers have to be inspected by law?
Yes, dock levellers are work equipment and must be kept in a safe condition and inspected where deterioration could lead to danger. The law and the regulator depend on where the site is.
- Great Britain: the Provision and Use of Work Equipment Regulations 1998 (PUWER), enforced by HSE.
- Northern Ireland: PUWER (Northern Ireland) 1999, enforced by HSENI.
- Inspection interval: engineering insurers commonly inspect dock levellers under PUWER at 12-month intervals.
- LOLER: most levellers are treated as work equipment under PUWER, but one designed or used to lift people may fall under LOLER, or LOLER (Northern Ireland) 1999, with 6-monthly thorough examination. It depends on the equipment and how it is used; your insurer or competent person will confirm.
- Standard: BS EN 1398:2009 sets the safety requirements for dock levellers. It is current and under review.
Our inspection guide explains what an examiner looks at.
Which trailers and loads suit a swing-lip leveller?
A swing-lip leveller suits everyday loading of standard trailers, where pallets sit a little way back from the rear of the trailer and the lip has room to land on the bed. It is a common choice for general distribution.
- Good fit: curtain-siders and box trailers loaded by forklift or pallet truck, with the lip landing behind the first row of pallets.
- Less suited: trailers loaded right up to the rear doors, because the lip needs clear bed space to rest on.
- Tail-lift vehicles: a folded tail lift can stop the lip reaching the bed.
- End loading: loading the last row of pallets at the very rear is awkward with a fixed-length lip.
Where these situations are common, a telescopic-lip dock leveller places its lip exactly where it is needed. Many sites fit both types across their bays, matching each bay to the vehicles it receives.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What do we check at the survey?
- Clear opening width and height for each door
- Wind exposure at the dock, which affects door and shelter choice
- Bumper position and wear or damage on the dock face
- Drainage on recessed or sloping dock approaches
- Age and condition of the equipment already in place
- Asbestos register and any other site hazard information
Options to discuss
Interlocked controls
Control panels linked to the dock door, vehicle restraint or traffic lights so the leveller can only be operated when the dock is safe.
Insulated leveller
An insulated platform with perimeter seals around the pit that reduces cold loss through the floor of the bay at chilled and frozen docks.
Which rules apply in England?
Sites in Saltash fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.
Questions about swing-lip dock levellers in Saltash
What warranty comes with new loading bay equipment?
New equipment comes with the manufacturer's warranty, which varies by product. Our workmanship terms are set out in writing in the quote for your Saltash site, so you can see what is covered before you commit. Check the warranty terms for any servicing conditions, and we can quote for planned maintenance once the installation is complete.
Is the site survey in Saltash free?
Yes. For new installations, replacements, upgrades, conversions and complete bays, the site survey and written quote are free and come with no obligation. The survey lets us measure the openings, check the dock and structure, and understand how the bay is used, so the quote reflects your site. Repair and servicing visits are different: they are chargeable, with the price agreed before anyone attends.
Which building and safety rules apply to a site in Saltash?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Saltash, we check what applies at survey and design to it.
Can a new leveller fit our old pit?
Usually, yes. Levellers are made in standard sizes and many can be supplied to suit an existing pit, but the pit must be square, sound and deep enough. We measure the pit and check the edge steel at survey, and if adjustment or repair is needed we price it separately.
Do levellers need a three-phase supply?
Most hydraulic dock levellers use a three-phase supply, although some smaller units run on single phase. When replacing like for like, the existing supply can often be reused if it is in good order. We check the supply at survey and include any electrical work in the quote.
Swing-lip dock levellers near Saltash
The same survey, quote and repair service is available in towns around Saltash, such as Plymouth (4 miles), Bodmin (22 miles) and St Austell (25 miles).
Other loading bay services in Saltash
Full guide to swing-lip dock levellers · Everything we do in Saltash
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