- Location
- Saltash, Cornwall
- Main postcode district
- PL12
- Nearby (straight line)
- Plymouth (4 miles), Bodmin (22 miles) and St Austell (25 miles)
- Survey and quote
- Free, with a fixed written quote
Dock traffic lights are red and green signals mounted outside and inside a loading bay to tell the driver and dock staff when it is safe to move or load. Interlocks are control links that stop equipment operating out of sequence, for example preventing the door opening until the trailer is restrained, or the leveller operating until the door is fully open.
Why do sites in Saltash choose this?
If a site in Saltash has had door panels damaged by levellers raised too early, a leveller-to-door interlock is a straightforward fix to consider. Distribution centres near Saltash taking trailers from many different hauliers benefit from a signal every driver understands, regardless of language or familiarity with the site.
Older docks in Saltash with separate door and leveller controls can be brought into a proper sequence by adding interlocks that stop equipment working out of order.
How does an installation in Saltash work? First, a free, no-obligation survey to measure up and understand the operation. Next, a fixed written quote. Then a programme agreed with you, so the work fits around deliveries, with out-of-hours slots if needed. The installation itself is carried out by specialist engineers who answer to us, and it finishes with testing, a walk-through for your staff and a handover pack.
What happens on site when traffic lights and interlocks are fitted?
Fitting lights and interlocks is mainly electrical work, and each bay is out of use while its controls are connected and tested. Working bay by bay keeps the rest of the dock running.
- Fix the signals: the outside light is mounted on brackets at a height drivers can see, and the inside light beside the door.
- Run the cables: wiring is run in conduit or trunking between lights, sensors and control panels.
- Isolate and connect: the door and leveller supplies are isolated and locked off while the interlock wiring is connected, or a new bay panel is fitted.
- Test every sequence: each interlock is tested, including what happens if a step is attempted out of order.
- Brief staff: dock staff are shown the new sequence, and signs are fitted for drivers.
It helps if you can provide any electrical drawings for the dock, access to the distribution board, a person who can authorise isolations and an agreed order for releasing bays.
Which interlocks should a loading bay have?
The most useful loading bay interlocks stop the door opening until the trailer is in place or restrained, and stop the leveller operating until the door is fully open. Beyond that, the right set depends on the equipment fitted and your risk assessment.
- Door to restraint: the door cannot open until the restraint is engaged or a trailer is detected.
- Leveller to door: the leveller cannot be raised until the door is fully open, which prevents the lip hitting door panels.
- Door to leveller: the door cannot close until the leveller is back in its parked position.
- Restraint release: the restraint only releases once the door is closed and the leveller parked.
- Shelter to trailer: an inflatable shelter only inflates when a trailer is docked.
On a bay without a restraint, a trailer presence sensor can take its place in the door logic, although it confirms a trailer is there rather than holding it. Combining interlocks with vehicle restraints gives the strongest protection against drive-away.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What does the free survey cover?
- Escape routes and pedestrian doors close to the bay
- Bumper position and wear or damage on the dock face
- Clear opening width and height for each door
- Power supply at each bay, including three-phase availability
- Age and condition of the equipment already in place
- Wall and steel structure for door, shelter and bumper fixings
Options to discuss
Full bay interlock panel
A single control panel that runs the door, leveller, restraint and shelter in the correct sequence, with indicators showing which step is active or blocked.
Door-linked lights
Lights that change automatically with the door position, using a door switch or a signal from the door control panel, so the outside light turns red as the door opens.
Regulations and approvals in England
Powered doors and dock equipment installed in England may carry the UKCA or the CE mark, and doors are covered by the product standard BS EN 13241. We hand over the relevant documentation for each item fitted in Saltash. Planning and Building Regulations questions are never assumed either way: we check what applies at survey, so you know before work is booked.
Questions about dock traffic lights and interlocks in Saltash
Can you work alongside our main contractor on a new build in Saltash?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Will you deal with building control and planning for a project in Saltash?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
Which building and safety rules apply to a site in Saltash?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Saltash, we check what applies at survey and design to it.
Will interlocks slow down my loading operation?
Interlocks add a fixed sequence, but each step takes only moments and staff soon get used to it. In practice many sites find the sequence saves time overall, because there are fewer arguments about when to open the door and less damage from levellers being raised into part-open doors.
Can you add lights and interlocks across a whole dock in one project?
Yes. A whole-dock project is usually phased bay by bay so most doors stay in use, and every bay ends up on the same control standard. That consistency makes training easier for staff and drivers, and it simplifies servicing because every bay behaves in the same way.
Dock traffic lights and interlocks near Saltash
If your site is not in Saltash itself, it may be near one of these: Plymouth (4 miles), Bodmin (22 miles) and St Austell (25 miles). Pick the closest.
Other loading bay services in Saltash
Full guide to dock traffic lights and interlocks · Everything we do in Saltash
Tell us what is happening at your Saltash dock, what equipment is there and when it is used, and we will suggest the right next step.