A swing-lip dock leveller is a hydraulic ramp set into a pit at the dock edge, with a hinged steel lip along its front. When a trailer is docked the platform rises, the lip swings out, and the platform lowers until the lip rests on the trailer bed, forming a bridge for forklifts and pallet trucks. The lip is typically about 400 to 500 mm long.
What matters for swing-lip dock levellers in Aberdeen and Aberdeenshire?
Chilled food distributors in Aberdeen and Aberdeenshire can specify insulated swing-lip levellers with pit seals to cut cold loss through the floor of the bay. Fitting out a new warehouse in Aberdeen and Aberdeenshire with pre-formed pits makes swing-lip levellers a straightforward choice for most general loading from day one.
Ageing levellers in older docks around Aberdeen and Aberdeenshire can often be replaced like for like in the existing pit, avoiding new concrete work if the pit is sound.
We keep the process simple for sites in Aberdeen and Aberdeenshire. A free survey tells us what the dock needs; a fixed written quote tells you what it will cost and what is included. We then organise the installation, with specialist engineers under our management and a programme agreed around your shifts. Night and weekend work is available by arrangement. Before we leave, the new equipment is tested, demonstrated and handed over with its documentation.
What happens when a swing-lip leveller is fitted into an existing pit?
Fitting a swing-lip leveller into an existing pit normally takes one to two working days per bay, with the bay closed throughout. The work runs in a set order:
- The old leveller is isolated, lifted out and removed from site.
- The pit is cleaned and measured, and the edge steel checked for damage.
- The new leveller is lowered in, set level, and welded or anchored to the pit steel.
- The hydraulic power pack and control panel are connected, and any interlocks wired.
- Toe guards, lip and bumpers are checked, then the leveller is run through its full range.
From your side we need the bay emptied and taken out of service, clear access for lifting equipment inside or outside the building, and a suitable power supply, which for most hydraulic levellers is three-phase. If the pit needs repairs, these are done first and can add time, which we confirm in the quote.
Do dock levellers have to be inspected by law?
Yes, dock levellers are work equipment and must be kept in a safe condition and inspected where deterioration could lead to danger. The law and the regulator depend on where the site is.
- Great Britain: the Provision and Use of Work Equipment Regulations 1998 (PUWER), enforced by HSE.
- Northern Ireland: PUWER (Northern Ireland) 1999, enforced by HSENI.
- Inspection interval: engineering insurers commonly inspect dock levellers under PUWER at 12-month intervals.
- LOLER: most levellers are treated as work equipment under PUWER, but one designed or used to lift people may fall under LOLER, or LOLER (Northern Ireland) 1999, with 6-monthly thorough examination. It depends on the equipment and how it is used; your insurer or competent person will confirm.
- Standard: BS EN 1398:2009 sets the safety requirements for dock levellers. It is current and under review.
Our inspection guide explains what an examiner looks at.
Towns we cover in Aberdeen and Aberdeenshire
We take enquiries about swing-lip dock levellers from across Aberdeen and Aberdeenshire. These are the towns with their own pages:
Budget range for supply and fit. The written quote after a free survey is the fixed price. All guide prices.
Which rules apply in Scotland?
Lift tables at Scottish sites are lifting equipment under LOLER, which means thorough examination at least every 12 months, or every 6 months if people are lifted, depending on the equipment and its use. For a site in Aberdeen and Aberdeenshire, your insurer or competent person will confirm the interval, and we check what applies at survey.
Questions
What warranty comes with new loading bay equipment?
New equipment comes with the manufacturer's warranty, which varies by product. Our workmanship terms are set out in writing in the quote for your Aberdeen and Aberdeenshire site, so you can see what is covered before you commit. Check the warranty terms for any servicing conditions, and we can quote for planned maintenance once the installation is complete.
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Aberdeen and Aberdeenshire, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
What capacity of leveller do we need?
The leveller needs to be rated for the heaviest combined load of forklift and goods that will cross it, allowing for the truck moving over it. General-purpose levellers are typically rated around 60 kN, with heavier ratings for heavy goods or large forklifts. We confirm the rating after looking at your equipment.
Can a new leveller fit our old pit?
Usually, yes. Levellers are made in standard sizes and many can be supplied to suit an existing pit, but the pit must be square, sound and deep enough. We measure the pit and check the edge steel at survey, and if adjustment or repair is needed we price it separately.
Other services in Aberdeen and Aberdeenshire
Full guide to swing-lip dock levellers · All loading bay services in Aberdeen and Aberdeenshire