- Location
- Newquay, Cornwall
- Main postcode district
- TR7
- Nearby (straight line)
- Truro (10 miles), St Austell (14 miles) and Redruth (14 miles)
- Survey and quote
- Free, with a fixed written quote
A roller shutter loading bay door is a door made from interlocking horizontal slats, called laths, that coil around a barrel in a box above the opening. Because it rolls up into a compact space, a shutter needs little headroom and no ceiling tracks, which suits older units, low-headroom openings and buildings with cranes, pipes or racking close above the door.
Where does this fit at a dock in Newquay?
Timber yards and builders merchants in Newquay handling long loads and heavy forklift traffic can benefit from strong steel shutters that tolerate knocks. Where a site in Newquay is exposed to salt air or regular washdown, aluminium laths or a good powder coat help slow corrosion on the curtain and guides.
Every shutter we quote for a building in Newquay starts with a survey of the opening, the space above it and how often the door will run.
Our part of the job in Newquay is to survey, quote and manage; the fitting itself is done by specialist installation engineers working under our management. The survey and the written quote are free. Once the fixed price is accepted, we agree dates that work around your deliveries and shifts, including out-of-hours working where needed. Every installation is tested before handover, and you receive the documentation for each item fitted.
Which lath should I choose: single skin, insulated or aluminium?
Choose single-skin steel for unheated buildings where cost and strength matter most, insulated laths where the building is heated, and aluminium where weight or corrosion is the main concern.
- Single-skin steel: strong and economical, ideal for unheated stores, trade counters and secure external openings, but it offers little insulation.
- Insulated steel laths: twin-skin laths filled with foam improve thermal performance and reduce noise. The coil is larger, so the box above the opening is bigger.
- Aluminium laths: lighter and corrosion resistant, useful in coastal or washdown environments, and easier on the motor at large openings.
- Perforated or punched laths: let light and air through while keeping the opening secure, better suited to internal cages than external docks.
Lath gauge and profile matter too. Heavier gauges resist forklift knocks and wind better, and we specify them for wide or exposed openings.
How is a roller shutter fitted to an existing loading bay opening?
A roller shutter is fitted either behind the opening on the inside face or between the reveals, with guides fixed down each side and the barrel mounted on brackets above. Fitting usually takes a day or less per opening once the shutter is on site.
The work normally includes:
- Removing and disposing of the old door or shutter.
- Checking the lintel and reveals will take the fixings, and adding steel packers if not.
- Fixing the guides, brackets and barrel, then running the curtain onto the barrel.
- Fitting the motor, controls, safety edge and photocells on electric shutters.
- Setting limits, testing the safety brake and demonstrating the manual override.
You will need to clear the area inside the opening and take the bay out of use. An electric shutter also needs a suitable isolated power supply near the barrel, which we can include in the quote if one is not already there.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What we look at on site
- Working hours, shift patterns and windows for out-of-hours work
- Wind exposure at the dock, which affects door and shelter choice
- Whether planning, building control or a building warrant may be needed
- How drivers are prevented from pulling away too early
- Gaps around trailers where heated or chilled air escapes
- Age and condition of the equipment already in place
Options to discuss
Aluminium shutter
Lighter laths that resist corrosion, suited to coastal sites, washdown areas and large openings where a lighter curtain puts less strain on the motor.
Wind-resistant build
End locks, deeper guides and heavier gauge laths for wide or exposed openings where gusts could pull the curtain out of its guides.
Regulations and approvals in England
In England, Approved Document L (2021) sets a limiting U-value of 1.3 W/m²K for vehicle access and similar large doors in new and replacement work. That shapes door specification for sites in Newquay, so we confirm the requirement for your project and check what applies at survey before recommending a door.
Questions about roller shutter loading bay doors in Newquay
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Newquay, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
Can you work alongside our main contractor on a new build in Newquay?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Is the site survey in Newquay free?
Yes. For new installations, replacements, upgrades, conversions and complete bays, the site survey and written quote are free and come with no obligation. The survey lets us measure the openings, check the dock and structure, and understand how the bay is used, so the quote reflects your site. Repair and servicing visits are different: they are chargeable, with the price agreed before anyone attends.
Can an existing manual shutter be motorised?
Often yes. If the barrel, end plates and curtain are in good condition, an external or tubular motor can be added with controls and safety devices. Older or heavier shutters sometimes need a stronger barrel first, and a badly worn curtain is usually better replaced at the same time.
Do roller shutters work on cold store docks?
Roller shutters are rarely used as the main door on a cold store dock, because even insulated laths do not hold temperature as well as a purpose-made cold store door. They can work as an outer security door in front of an insulated door, or at ambient bays on the same site.
Roller shutter loading bay doors near Newquay
Nearby places we cover, measured from Newquay, include Truro (10 miles), St Austell (14 miles) and Redruth (14 miles). Ask if your own town is missing.
Other loading bay services in Newquay
Full guide to roller shutter loading bay doors · Everything we do in Newquay
Speak to us about your Newquay loading bay. We will ask the right questions, then set out the next step clearly.