- Location
- Thornton-Cleveleys, Lancashire
- Main postcode districts
- FY2 and FY5
- Nearby (straight line)
- Poulton-le-Fylde (3 miles), Fleetwood (4 miles) and Blackpool (4 miles)
- Survey and quote
- Free, with a fixed written quote
An inflatable dock shelter is a dock shelter with air-filled fabric cushions at the top and sides of the opening, kept deflated and close to the building until a trailer has reversed in. A fan then inflates the cushions so they press against the trailer roof and sides, giving a close seal that adapts to different trailer widths and heights, and deflates again before the trailer leaves.
Why do sites in Thornton-Cleveleys choose this?
Fresh produce cooled at a packhouse in Thornton-Cleveleys stays colder during loading when the gap around the trailer is sealed by inflated cushions. Driving rain and wind at an open bay in Thornton-Cleveleys can wear cushion fabric, so a protective outer cover is worth considering on exposed docks.
Operators replacing foam seals in Thornton-Cleveleys that keep wearing out against ill-fitting trailers may find an inflatable shelter suffers far less rubbing.
A single contact at Loading Bay Doors handles your project in Thornton-Cleveleys from start to finish. The free site survey and fixed written quote come first, with no obligation to proceed. We then book the installation for times that suit the operation, including out of hours by arrangement, and manage the specialist engineers on site. At the end we commission and test the equipment, walk your team through it and provide the documentation.
What is involved in installing an inflatable dock shelter?
Installing an inflatable shelter involves fixing a steel frame to the building around the dock door, mounting the cushions and fan, and wiring the controls, usually over one to two days per bay.
- The wall is checked and fixing points or a subframe prepared.
- The frame is fixed from powered access equipment in the yard.
- Top and side cushions are fitted, with protective covers where specified.
- The fan unit is mounted and the control panel wired, including interlocks to the door, leveller or restraint.
- Inflation, deflation and cushion retraction are tested with a trailer in the bay.
You will need to provide a clear yard area in front of the bay, take the bay out of use and arrange a power supply near the door, or ask us to include one. At cold stores we plan the work with the dock door kept closed, so the store stays at temperature while the shelter goes up outside.
What maintenance does an inflatable dock shelter need?
An inflatable shelter needs regular checks on its fabric, fan and controls, because a puncture or a weak fan stops it sealing properly. Planned servicing catches most faults before they affect the cold chain.
- Cushion fabric: inspect for punctures, abrasion and failed seams, and patch or replace cushions as needed.
- Fan unit: check filters, motor and airflow so the cushions inflate fully and promptly.
- Retraction system: straps, weights or springs must pull the cushions back clear of the trailer.
- Controls and interlocks: confirm the sequence with the door, leveller and restraint still works.
- Frame and fixings: look for impact damage and corrosion.
Snow and ice on the top cushion can stop it retracting, so a check before winter is worthwhile. Service and repair visits are chargeable, and the price is agreed before anyone attends.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
Survey checklist for your dock
- Whether planning, building control or a building warrant may be needed
- Condition of any existing leveller pit, kerb angles and pit drainage
- Wind exposure at the dock, which affects door and shelter choice
- Bumper position and wear or damage on the dock face
- Working hours, shift patterns and windows for out-of-hours work
- Drainage on recessed or sloping dock approaches
Options to discuss
Top cushion only
A single inflatable cushion across the top of the opening, paired with fixed side pads or curtains, for docks where trailer heights vary more than widths.
Three-sided inflatable
Top and side cushions that inflate around the trailer for the closest seal, the usual choice for chilled and frozen docks with mixed trailers.
Regulations and approvals in England
Workplace safety in England is regulated by HSE. For a loading bay in Thornton-Cleveleys, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about inflatable dock shelters in Thornton-Cleveleys
How do you price inflatable dock shelters for a site in Thornton-Cleveleys?
Guide budgets for supply and fit are £6,800 to £12,800 per shelter, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Which building and safety rules apply to a site in Thornton-Cleveleys?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Thornton-Cleveleys, we check what applies at survey and design to it.
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Thornton-Cleveleys, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
What happens to an inflatable shelter if the power fails?
If the power fails, the fan stops and the cushions gradually deflate, so the trailer can leave once loading has been brought to a safe end. At a cold store, the dock door should be closed by hand where possible to protect the store. We explain the power failure routine at handover.
Do the cushions touch the trailer as it reverses in?
No, the cushions stay deflated and pulled back against the building while the trailer reverses in, so there is no rubbing as it docks. They inflate only once the trailer is in position and secured, which reduces wear on the fabric compared with foam seals and curtain shelters.
Inflatable dock shelters near Thornton-Cleveleys
Distances are measured from Thornton-Cleveleys. Nearby towns we cover include Poulton-le-Fylde (3 miles), Fleetwood (4 miles) and Blackpool (4 miles), and other towns in the area are covered too.
Other loading bay services in Thornton-Cleveleys
Full guide to inflatable dock shelters · Everything we do in Thornton-Cleveleys
Request a quote for your loading bay in Thornton-Cleveleys, attaching photos of the dock, the equipment and any damage.
