- Location
- Spennymoor, County Durham
- Main postcode district
- DL16
- Nearby (straight line)
- Bishop Auckland (4 miles), Durham (5 miles) and Newton Aycliffe (6 miles)
- Survey and quote
- Free, with a fixed written quote
An inflatable dock shelter is a dock shelter with air-filled fabric cushions at the top and sides of the opening, kept deflated and close to the building until a trailer has reversed in. A fan then inflates the cushions so they press against the trailer roof and sides, giving a close seal that adapts to different trailer widths and heights, and deflates again before the trailer leaves.
Is this right for your site in Spennymoor?
Mixed fleets arriving at a cold store in Spennymoor, from rigids to double-deck trailers, are exactly the situation inflatable cushions are designed for. Pharmaceutical distributors around Spennymoor working to tight temperature limits may want the close seal an inflatable shelter gives during every load.
Fresh produce cooled at a packhouse in Spennymoor stays colder during loading when the gap around the trailer is sealed by inflated cushions.
We keep the process simple for sites in Spennymoor. A free survey tells us what the dock needs; a fixed written quote tells you what it will cost and what is included. We then organise the installation, with specialist engineers under our management and a programme agreed around your shifts. Night and weekend work is available by arrangement. Before we leave, the new equipment is tested, demonstrated and handed over with its documentation.
What maintenance does an inflatable dock shelter need?
An inflatable shelter needs regular checks on its fabric, fan and controls, because a puncture or a weak fan stops it sealing properly. Planned servicing catches most faults before they affect the cold chain.
- Cushion fabric: inspect for punctures, abrasion and failed seams, and patch or replace cushions as needed.
- Fan unit: check filters, motor and airflow so the cushions inflate fully and promptly.
- Retraction system: straps, weights or springs must pull the cushions back clear of the trailer.
- Controls and interlocks: confirm the sequence with the door, leveller and restraint still works.
- Frame and fixings: look for impact damage and corrosion.
Snow and ice on the top cushion can stop it retracting, so a check before winter is worthwhile. Service and repair visits are chargeable, and the price is agreed before anyone attends.
How much does an inflatable dock shelter cost?
An inflatable dock shelter typically costs £6,800 to £12,800 per shelter, excluding VAT, supply and fit. It costs more than a curtain shelter or foam seal because of its cushions, fan and controls, and the closer seal it gives.
Costs are driven mainly by:
- Size: door width and height, and the range of trailers to be sealed.
- Cushion layout: a top cushion only, or top and side cushions.
- Fan and controls: standalone push-button control or full integration with the door, leveller and restraint.
- Frame and covers: the steel frame and any protective outer curtains.
- Cold store features: insulated frames or heating where ice is a concern.
- Site work: wall fixings, power supply, powered access equipment and removal of an old shelter or seal.
We fix the price in the written quote after a free site survey, which also confirms whether your trailer range suits an inflatable shelter.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What we look at on site
- Headroom above the opening and which track type will suit it
- Forklift and pallet truck loads crossing the leveller platform
- Gaps around trailers where heated or chilled air escapes
- Lighting inside trailers and at the dock face
- Wall and steel structure for door, shelter and bumper fixings
- How often each door cycles during a typical shift
Options to discuss
Three-sided inflatable
Top and side cushions that inflate around the trailer for the closest seal, the usual choice for chilled and frozen docks with mixed trailers.
Interlocked controls
Controls linked to the door, leveller and restraint so the shelter inflates before the door opens and deflates only once it has closed.
Regulations and approvals in England
Workplace safety in England is regulated by HSE. For a loading bay in Spennymoor, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about inflatable dock shelters in Spennymoor
Will you deal with building control and planning for a project in Spennymoor?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
How long does installation take at a site in Spennymoor?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
How do you price inflatable dock shelters for a site in Spennymoor?
Guide budgets for supply and fit are £6,800 to £12,800 per shelter, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Will we need to change the rest of the dock?
Usually not. Most inflatable shelters fit around an existing door opening, though the leveller, bumpers and door controls are reviewed so the cushions clear them and the interlocks work. Where the wall cannot carry the frame, a subframe is added. We confirm what is needed at survey.
What happens to an inflatable shelter if the power fails?
If the power fails, the fan stops and the cushions gradually deflate, so the trailer can leave once loading has been brought to a safe end. At a cold store, the dock door should be closed by hand where possible to protect the store. We explain the power failure routine at handover.
Inflatable dock shelters near Spennymoor
Sites close to Spennymoor get the same service, including those in Bishop Auckland (4 miles), Durham (5 miles) and Newton Aycliffe (6 miles), with every job run the same way.
Other loading bay services in Spennymoor
Full guide to inflatable dock shelters · Everything we do in Spennymoor
Get in touch about loading bay doors and dock equipment in Spennymoor: call, email or use the quote tool.