- Location
- Newton Aycliffe, County Durham
- Main postcode district
- DL5
- Nearby (straight line)
- Bishop Auckland (5 miles), Spennymoor (6 miles) and Darlington (7 miles)
- Survey and quote
- Free, with a fixed written quote
An inflatable dock shelter is a dock shelter with air-filled fabric cushions at the top and sides of the opening, kept deflated and close to the building until a trailer has reversed in. A fan then inflates the cushions so they press against the trailer roof and sides, giving a close seal that adapts to different trailer widths and heights, and deflates again before the trailer leaves.
Why do sites in Newton Aycliffe choose this?
Fresh produce cooled at a packhouse in Newton Aycliffe stays colder during loading when the gap around the trailer is sealed by inflated cushions. Specifying a new temperature-controlled warehouse in Newton Aycliffe is the ideal time to design inflatable shelters in with the doors and levellers, so controls are integrated from the start.
Frozen food stores in Newton Aycliffe loading trailers of varying sizes can use inflatable shelters to keep warm outside air away from the open door.
How does an installation in Newton Aycliffe work? First, a free, no-obligation survey to measure up and understand the operation. Next, a fixed written quote. Then a programme agreed with you, so the work fits around deliveries, with out-of-hours slots if needed. The installation itself is carried out by specialist engineers who answer to us, and it finishes with testing, a walk-through for your staff and a handover pack.
How much does an inflatable dock shelter cost?
An inflatable dock shelter typically costs £6,800 to £12,800 per shelter, excluding VAT, supply and fit. It costs more than a curtain shelter or foam seal because of its cushions, fan and controls, and the closer seal it gives.
Costs are driven mainly by:
- Size: door width and height, and the range of trailers to be sealed.
- Cushion layout: a top cushion only, or top and side cushions.
- Fan and controls: standalone push-button control or full integration with the door, leveller and restraint.
- Frame and covers: the steel frame and any protective outer curtains.
- Cold store features: insulated frames or heating where ice is a concern.
- Site work: wall fixings, power supply, powered access equipment and removal of an old shelter or seal.
We fix the price in the written quote after a free site survey, which also confirms whether your trailer range suits an inflatable shelter.
Inflatable shelter, curtain shelter or dock seal: which suits a cold chain dock?
For a cold chain dock that receives trailers of different sizes, an inflatable shelter usually gives the best balance of close sealing and flexibility. A dock seal can match it on a uniform fleet, while a curtain shelter is better suited to ambient bays.
- Inflatable shelter: cushions adapt to each trailer's width and height and seal close to the body, with the full opening left clear.
- Dock seal: a tight, lower-cost seal when every trailer is the same size, but it can leave gaps on other vehicles and the pads can intrude into the opening.
- Curtain shelter: flexible and robust, but leaves small gaps that matter more at chilled and frozen docks.
Inflatables also stand clear of the trailer until it has docked, avoiding the rubbing that wears foam pads and curtains. The trade-off is the fan and controls, which need power and servicing. For frozen docks we specify the shelter alongside cold store dock doors so the two work together.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What do we check at the survey?
- Wheel guide positions and yard markings for reversing vehicles
- Yard gradient and the slope of the approach to the dock
- Age and condition of the equipment already in place
- Asbestos register and any other site hazard information
- Control positions, isolators and any existing interlocks
- Dock height and the mix of trailers you load
Options to discuss
Top cushion only
A single inflatable cushion across the top of the opening, paired with fixed side pads or curtains, for docks where trailer heights vary more than widths.
Three-sided inflatable
Top and side cushions that inflate around the trailer for the closest seal, the usual choice for chilled and frozen docks with mixed trailers.
Regulations and approvals in England
Workplace safety in England is regulated by HSE. For a loading bay in Newton Aycliffe, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about inflatable dock shelters in Newton Aycliffe
Do you cover Newton Aycliffe for inflatable dock shelters?
Yes. We take on inflatable dock shelters for businesses in Newton Aycliffe and across County Durham. We survey the site, provide a fixed written quote and manage the installation, with specialist installation engineers working under our management. Visits are arranged in advance at a time that suits your operation, and the same single contact stays with the job through to handover.
Will you deal with building control and planning for a project in Newton Aycliffe?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
Is the site survey in Newton Aycliffe free?
Yes. For new installations, replacements, upgrades, conversions and complete bays, the site survey and written quote are free and come with no obligation. The survey lets us measure the openings, check the dock and structure, and understand how the bay is used, so the quote reflects your site. Repair and servicing visits are different: they are chargeable, with the price agreed before anyone attends.
What happens to an inflatable shelter if the power fails?
If the power fails, the fan stops and the cushions gradually deflate, so the trailer can leave once loading has been brought to a safe end. At a cold store, the dock door should be closed by hand where possible to protect the store. We explain the power failure routine at handover.
Is an inflatable shelter worth it at an ambient dock?
An inflatable shelter works at any dock, but at ambient bays a curtain shelter or dock seal usually gives enough sealing for less cost. Inflatables make most sense where temperature, hygiene or energy use makes the closest practical seal worth paying for.
Inflatable dock shelters near Newton Aycliffe
Close neighbours of Newton Aycliffe with their own pages here: Bishop Auckland (5 miles), Spennymoor (6 miles) and Darlington (7 miles). Choose one to see coverage details for that town.
Other loading bay services in Newton Aycliffe
Full guide to inflatable dock shelters · Everything we do in Newton Aycliffe
Use the quote tool to tell us about the doors, levellers or shelters at your Newton Aycliffe site, and we will be in touch to arrange the next step.