- Location
- Falmouth, Cornwall
- Main postcode district
- TR11
- Nearby (straight line)
- Truro (8 miles), Redruth (9 miles) and Camborne (11 miles)
- Survey and quote
- Free, with a fixed written quote
An inflatable dock shelter is a dock shelter with air-filled fabric cushions at the top and sides of the opening, kept deflated and close to the building until a trailer has reversed in. A fan then inflates the cushions so they press against the trailer roof and sides, giving a close seal that adapts to different trailer widths and heights, and deflates again before the trailer leaves.
Why do sites in Falmouth choose this?
When a chilled dock in Falmouth sees condensation and ice around the door, the seal at the trailer is often where improvement starts. Operators replacing foam seals in Falmouth that keep wearing out against ill-fitting trailers may find an inflatable shelter suffers far less rubbing.
Pharmaceutical distributors around Falmouth working to tight temperature limits may want the close seal an inflatable shelter gives during every load.
How does an installation in Falmouth work? First, a free, no-obligation survey to measure up and understand the operation. Next, a fixed written quote. Then a programme agreed with you, so the work fits around deliveries, with out-of-hours slots if needed. The installation itself is carried out by specialist engineers who answer to us, and it finishes with testing, a walk-through for your staff and a handover pack.
Inflatable shelter, curtain shelter or dock seal: which suits a cold chain dock?
For a cold chain dock that receives trailers of different sizes, an inflatable shelter usually gives the best balance of close sealing and flexibility. A dock seal can match it on a uniform fleet, while a curtain shelter is better suited to ambient bays.
- Inflatable shelter: cushions adapt to each trailer's width and height and seal close to the body, with the full opening left clear.
- Dock seal: a tight, lower-cost seal when every trailer is the same size, but it can leave gaps on other vehicles and the pads can intrude into the opening.
- Curtain shelter: flexible and robust, but leaves small gaps that matter more at chilled and frozen docks.
Inflatables also stand clear of the trailer until it has docked, avoiding the rubbing that wears foam pads and curtains. The trade-off is the fan and controls, which need power and servicing. For frozen docks we specify the shelter alongside cold store dock doors so the two work together.
What maintenance does an inflatable dock shelter need?
An inflatable shelter needs regular checks on its fabric, fan and controls, because a puncture or a weak fan stops it sealing properly. Planned servicing catches most faults before they affect the cold chain.
- Cushion fabric: inspect for punctures, abrasion and failed seams, and patch or replace cushions as needed.
- Fan unit: check filters, motor and airflow so the cushions inflate fully and promptly.
- Retraction system: straps, weights or springs must pull the cushions back clear of the trailer.
- Controls and interlocks: confirm the sequence with the door, leveller and restraint still works.
- Frame and fixings: look for impact damage and corrosion.
Snow and ice on the top cushion can stop it retracting, so a check before winter is worthwhile. Service and repair visits are chargeable, and the price is agreed before anyone attends.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What do we check at the survey?
- Traffic routes for vehicles and separation of pedestrians
- Scope to convert ground-level doors into docks or add lift tables
- How drivers are prevented from pulling away too early
- Wheel guide positions and yard markings for reversing vehicles
- Condition of any existing leveller pit, kerb angles and pit drainage
- How often each door cycles during a typical shift
Options to discuss
Top cushion only
A single inflatable cushion across the top of the opening, paired with fixed side pads or curtains, for docks where trailer heights vary more than widths.
Three-sided inflatable
Top and side cushions that inflate around the trailer for the closest seal, the usual choice for chilled and frozen docks with mixed trailers.
Which rules apply in England?
Sites in Falmouth fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.
Questions about inflatable dock shelters in Falmouth
How long does installation take at a site in Falmouth?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
Can you work alongside our main contractor on a new build in Falmouth?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Will you deal with building control and planning for a project in Falmouth?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
Do the cushions touch the trailer as it reverses in?
No, the cushions stay deflated and pulled back against the building while the trailer reverses in, so there is no rubbing as it docks. They inflate only once the trailer is in position and secured, which reduces wear on the fabric compared with foam seals and curtain shelters.
Can a punctured cushion be repaired?
Small punctures and tears can usually be patched, and a badly damaged cushion can be replaced on its own without changing the frame or fan. Repairs are carried out on a chargeable visit, with the price agreed before anyone attends.
Inflatable dock shelters near Falmouth
Looking beyond Falmouth? Our pages for Truro (8 miles), Redruth (9 miles) and Camborne (11 miles) describe the same loading bay services and how to get in touch.
Other loading bay services in Falmouth
Full guide to inflatable dock shelters · Everything we do in Falmouth
Call us or request a quote online to talk through loading bay work at your site in Falmouth.