- Location
- Falmouth, Cornwall
- Main postcode district
- TR11
- Nearby (straight line)
- Truro (8 miles), Redruth (9 miles) and Camborne (11 miles)
- Survey and quote
- Free, with a fixed written quote
A dock seal is a set of fabric-covered foam pads fixed to the building around a loading bay door, usually a head pad and two side pads. When a trailer reverses in, its rear end presses into the foam, which compresses to close the gaps around the trailer body. Seals give a very tight fit but work best when the trailers using the bay are a consistent size.
Why do sites in Falmouth choose this?
Weather-exposed bays in Falmouth gain the most from a well-fitted seal, since wind and rain otherwise find every gap around the trailer. Heated packing halls next to a dock in Falmouth lose less warmth during loading when the gap around each trailer is closed by compressed foam.
Own-fleet distribution sites in Falmouth, where the same trailers arrive day after day, are well suited to foam dock seals and the tight fit they give.
It starts with a free site survey in Falmouth, where we measure the openings, check the dock and talk through how the bay is used. You then receive a fixed written quote. Once you accept, we manage the job: specialist installation engineers carry out the work under our management, planned around your deliveries, and out-of-hours working can be arranged. At handover we test everything with you and leave the documentation.
How can dock seal pads be made to last longer?
Dock seal pads last longer when trailers arrive straight and stop at the right point, because most wear comes from trailers rubbing against the covers or pressing too far into the foam. Covers usually wear first, and the foam inside can outlast them.
- Replaceable wear pleats: sacrificial strips on the pad faces take the abrasion and can be swapped cheaply.
- Wheel guides and dock lights: help drivers reverse squarely into the centre of the bay.
- Bumper maintenance: keeps compression within design limits.
- Tapered side pads: guide trailers in and reduce rubbing on the pad edges.
- Driver briefings: regular hauliers who know the bay damage it less.
When covers split, replacing them promptly stops rain soaking into the foam, which makes it heavy, slow to recover and prone to freezing in winter.
What do workplace transport rules mean for a sealed dock?
A sealed dock still needs safeguards against a trailer leaving early, and the seal, bumpers and other dock equipment must be kept in safe working order. In Great Britain the regulator is HSE; in Northern Ireland it is HSENI.
- Drive-away: HSE workplace transport guidance (HSG136) and the HSE loading factsheet call for safeguards against drivers driving away too early, including traffic lights, vehicle or trailer restraints, or the person in charge keeping keys or paperwork until it is safe.
- Trailer creep: because the trailer is pressed into compressed foam, it can ease forward during forklift loading. Restraints and well-set bumpers help keep it in position.
- Equipment duties: a dock seal forms part of the loading bay's work equipment, so the general duty under PUWER 1998 in Great Britain, or PUWER (Northern Ireland) 1999, to keep equipment suitable and maintained applies.
Torn covers and crushed pads can hide damage to the fixings and wall behind, so seals belong in planned inspections of the dock.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What do we check at the survey?
- Whether planning, building control or a building warrant may be needed
- How drivers are prevented from pulling away too early
- Clear opening width and height for each door
- Yard gradient and the slope of the approach to the dock
- Access for deliveries, cranes or lifting equipment during installation
- Traffic routes for vehicles and separation of pedestrians
Options to discuss
Fixed head pad seal
A head pad and two side pads of set depth, the simplest and tightest arrangement where every trailer using the bay is the same height.
Seal with curtain head
Foam side pads combined with a flexible top curtain that adjusts to trailers of different heights, a halfway point between a seal and a shelter.
Regulations and approvals in England
Powered doors and dock equipment installed in England may carry the UKCA or the CE mark, and doors are covered by the product standard BS EN 13241. We hand over the relevant documentation for each item fitted in Falmouth. Planning and Building Regulations questions are never assumed either way: we check what applies at survey, so you know before work is booked.
Questions about dock seals in Falmouth
How do you price dock seals for a site in Falmouth?
Guide budgets for supply and fit are £1,100 to £2,600 per set, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
What details do you need from us to quote for dock seals?
To get started, send the site address in Falmouth, the number of bays or openings, approximate sizes, and photos of the dock from inside and outside. Tell us what vehicles you load, what goods you handle and any temperature requirements. Drawings help on new builds. We then arrange the free survey and confirm the details before the written quote is issued.
Can you work alongside our main contractor on a new build in Falmouth?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Can dock seals handle trailers of different heights?
Only within a limited range. A fixed head pad seals well on trailers of one height but leaves gaps over lower ones and can be crushed by taller ones. A seal with a flexible curtain head copes better with varied heights, and for very mixed fleets a shelter is usually the better option.
How can I tell if seal projection is wrong?
Look at the pads with a trailer docked. Daylight around the head or sides suggests too little compression, while pads squashed flat or bulging around the trailer suggest too much. Worn bumpers are a common cause, and both can be checked at a planned service.
Dock seals near Falmouth
Businesses outside Falmouth may find their nearest town in this list: Truro (8 miles), Redruth (9 miles) and Camborne (11 miles). Each page covers doors, docks, repairs and servicing.
Other loading bay services in Falmouth
Full guide to dock seals · Everything we do in Falmouth
Have photos of the door, leveller or shelter? Send them with your enquiry and we can give a clearer answer for your Falmouth site.