A telescopic-lip dock leveller is a hydraulic pit leveller whose front lip slides forward out of the platform, rather than swinging on a hinge, and can be extended by a controlled amount onto the trailer bed. Telescopic lips commonly extend 500 to 1,000 mm, which lets operators reach over tail lifts, place the lip between pallets and load the last row in a trailer.
Why do sites in County Down choose this?
Cold chain operators around County Down loading refrigerated trailers right to the doors may find a telescopic lip makes the last pallets far easier to handle. Retail distribution sites in County Down receiving both artics and tail-lift rigids at the same bays can handle the whole mix with a telescopic-lip leveller.
Where docks in County Down have deep bumpers that hold trailers away from the edge, a telescopic lip can bridge a gap a swing lip would struggle to cover.
How does an installation in County Down work? First, a free, no-obligation survey to measure up and understand the operation. Next, a fixed written quote. Then a programme agreed with you, so the work fits around deliveries, with out-of-hours slots if needed. The installation itself is carried out by specialist engineers who answer to us, and it finishes with testing, a walk-through for your staff and a handover pack.
How are drive-away risks managed while the lip rests on a trailer?
Drive-away risks are managed by stopping the vehicle leaving until loading has finished and the lip has been withdrawn, using traffic lights, vehicle or trailer restraints, or the person in charge keeping the keys or paperwork. HSE workplace transport guidance (HSG136) and the HSE loading factsheet (followed by HSENI in Northern Ireland) call for safeguards against drivers driving away too early.
- Why it matters: a lip resting on the bed is only safe while the trailer stays put, and trailer creep during forklift loading can open a gap at the dock edge.
- Equipment duties: the leveller is work equipment under PUWER 1998 in Great Britain or PUWER (Northern Ireland) 1999, so it must be maintained and inspected where deterioration could lead to danger. Engineering insurers commonly inspect at 12-month intervals.
- Standard: BS EN 1398:2009 sets the safety requirements for dock levellers and is current, under review.
Enforcement is by HSE in Great Britain and HSENI in Northern Ireland. Our guide to preventing drive-away and trailer creep compares the safeguards.
Can a telescopic leveller replace a swing-lip unit in the same pit?
Often yes, a telescopic-lip leveller can replace a swing-lip unit in the same pit, provided the pit is square and deep enough and the edge steel is in good condition. Some telescopic units need a little more depth for the lip mechanism, so we measure carefully at survey.
A typical installation:
- The bay is closed and the old leveller isolated, lifted out and removed.
- The pit is cleaned and measured, and any edge steel repairs carried out.
- The new unit is set in, levelled and fixed to the pit steel.
- The power pack, control panel and lip controls are connected and interlocks wired.
- The platform and lip are tested through their full travel.
You will need to provide a clear bay, access for lifting equipment and a suitable power supply, typically three-phase. Installation commonly takes one to two working days per bay once the pit is ready.
Towns we cover in County Down
Find your town in the list below for details of telescopic-lip dock levellers across County Down, or contact us if your location is not shown.
Budget range for supply and fit. The written quote after a free survey is the fixed price. All guide prices.
Regulations and approvals in Northern Ireland
The equipment regulations have separate Northern Ireland versions: PUWER (Northern Ireland) 1999 for work equipment such as dock levellers and doors, and LOLER (Northern Ireland) 1999 for lifting equipment such as scissor lift tables. For sites in County Down, your insurer or competent person will confirm inspection intervals, and we check what applies at survey.
Questions
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in County Down, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
How do you price telescopic-lip dock levellers for a site in County Down?
Guide budgets for supply and fit are £6,800 to £11,800 per leveller, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Is a telescopic lip slower to operate?
Slightly, because the lip is extended as a separate movement rather than swinging out as the platform rises. In practice the difference is small, and automatic sequences can raise the platform and extend the lip in one action, then return both at the end of loading.
Do telescopic levellers need more maintenance?
They have more moving parts than a swing-lip leveller, including the lip guides and lip cylinder, so these need checking and lubricating at each service. With planned servicing the extra work is modest. Servicing is chargeable, with the visit price agreed in advance.
Other services in County Down
Full guide to telescopic-lip dock levellers · All loading bay services in County Down