- Location
- East Molesey, Surrey
- Main postcode district
- KT8
- Nearby (straight line)
- West Molesey (1 mile), Esher (2 miles) and Walton-on-Thames (3 miles)
- Survey and quote
- Free, with a fixed written quote
A swing-lip dock leveller is a hydraulic ramp set into a pit at the dock edge, with a hinged steel lip along its front. When a trailer is docked the platform rises, the lip swings out, and the platform lowers until the lip rests on the trailer bed, forming a bridge for forklifts and pallet trucks. The lip is typically about 400 to 500 mm long.
How does this suit sites in East Molesey?
Ageing levellers in older docks around East Molesey can often be replaced like for like in the existing pit, avoiding new concrete work if the pit is sound. Fitting out a new warehouse in East Molesey with pre-formed pits makes swing-lip levellers a straightforward choice for most general loading from day one.
Operators in East Molesey who have added electric pallet trucks to their fleet may find an existing leveller too short, making a longer platform worth considering.
If you are planning swing-lip dock levellers for a site in East Molesey, expect four stages. A free survey and fixed written quote come first. We then agree a programme with you, including any out-of-hours work. Specialist installation engineers carry out the installation under our management, with us as your single point of contact. Finally, the equipment is tested, your staff are shown how it works and everything is handed over with its documentation.
What happens when a swing-lip leveller is fitted into an existing pit?
Fitting a swing-lip leveller into an existing pit normally takes one to two working days per bay, with the bay closed throughout. The work runs in a set order:
- The old leveller is isolated, lifted out and removed from site.
- The pit is cleaned and measured, and the edge steel checked for damage.
- The new leveller is lowered in, set level, and welded or anchored to the pit steel.
- The hydraulic power pack and control panel are connected, and any interlocks wired.
- Toe guards, lip and bumpers are checked, then the leveller is run through its full range.
From your side we need the bay emptied and taken out of service, clear access for lifting equipment inside or outside the building, and a suitable power supply, which for most hydraulic levellers is three-phase. If the pit needs repairs, these are done first and can add time, which we confirm in the quote.
How long should a dock leveller platform be?
A leveller platform should be long enough to keep the slope gentle across the full range of trailer heights you load, because the steepest gradient decides which handling equipment can use it safely. A longer platform spreads the same height difference over a greater distance.
- Know your trailer mix: with a dock typically around 1,200 mm high and trailer beds ranging from roughly 900 to 1,600 mm, the height difference can be considerable.
- Check your equipment: low-clearance electric pallet trucks cope with less gradient than a counterbalance forklift with good ground clearance.
- Common lengths: platforms are commonly made from around 2 to 3.5 m long, with longer units where trailers sit very low or very high.
- Width: a wider platform gives more room when pallets sit close to the trailer sides.
When replacing a unit, the pit size limits what can be fitted, so we measure the pit and record your trailer heights at survey before recommending a length.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What do we check at the survey?
- Condition of any existing leveller pit, kerb angles and pit drainage
- Age and condition of the equipment already in place
- Drainage on recessed or sloping dock approaches
- Clear opening width and height for each door
- Working hours, shift patterns and windows for out-of-hours work
- Lighting inside trailers and at the dock face
Options to discuss
Standard swing-lip leveller
A hydraulic pit leveller with a hinged lip of about 400 to 500 mm, suited to general distribution with curtain-siders and box trailers.
Interlocked controls
Control panels linked to the dock door, vehicle restraint or traffic lights so the leveller can only be operated when the dock is safe.
Regulations and approvals in England
Lift tables and dock lifts in East Molesey may fall under LOLER, with thorough examination at least every 12 months, or every 6 months where people are lifted. It depends on the equipment and how it is used, and your insurer or competent person will confirm. Dock levellers are usually treated as work equipment under PUWER. We check what applies at survey.
Questions about swing-lip dock levellers in East Molesey
Which building and safety rules apply to a site in East Molesey?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in East Molesey, we check what applies at survey and design to it.
Will you deal with building control and planning for a project in East Molesey?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
How long does installation take at a site in East Molesey?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
Can a new leveller fit our old pit?
Usually, yes. Levellers are made in standard sizes and many can be supplied to suit an existing pit, but the pit must be square, sound and deep enough. We measure the pit and check the edge steel at survey, and if adjustment or repair is needed we price it separately.
What happens if a trailer pulls away with the lip on its bed?
The platform drops until its safety system stops it. Hydraulic levellers have a velocity fuse that arrests the fall, but the event can still damage the leveller and endanger anyone on it, which is why dock traffic lights, restraints and key control are used to prevent early drive-away.
Swing-lip dock levellers near East Molesey
The same survey, quote and repair service is available in towns around East Molesey, such as West Molesey (1 mile), Esher (2 miles) and Walton-on-Thames (3 miles).
Other loading bay services in East Molesey
Full guide to swing-lip dock levellers · Everything we do in East Molesey
Send a few photos of the dock and a short description of the problem, and we will come back to you about your East Molesey site.