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Dock levellers · Daventry

Swing-lip dock levellers in Daventry

If your site in Daventry needs swing-lip dock levellers, we can help, whether the dock serves a cold store, a parcel operation, a food factory or a trade counter.

Guide £5,200–£8,800 per leveller ex VATFree site surveyNN11
Location
Daventry, Northamptonshire
Main postcode district
NN11
Nearby (straight line)
Rugby (9 miles), Northampton (12 miles) and Lutterworth (14 miles)
Survey and quote
Free, with a fixed written quote
Swing-lip dock levellers, in short

A swing-lip dock leveller is a hydraulic ramp set into a pit at the dock edge, with a hinged steel lip along its front. When a trailer is docked the platform rises, the lip swings out, and the platform lowers until the lip rests on the trailer bed, forming a bridge for forklifts and pallet trucks. The lip is typically about 400 to 500 mm long.

Where does this fit at a dock in Daventry?

Operators in Daventry who have added electric pallet trucks to their fleet may find an existing leveller too short, making a longer platform worth considering. Chilled food distributors in Daventry can specify insulated swing-lip levellers with pit seals to cut cold loss through the floor of the bay.

Ageing levellers in older docks around Daventry can often be replaced like for like in the existing pit, avoiding new concrete work if the pit is sound.

If you are planning swing-lip dock levellers for a site in Daventry, expect four stages. A free survey and fixed written quote come first. We then agree a programme with you, including any out-of-hours work. Specialist installation engineers carry out the installation under our management, with us as your single point of contact. Finally, the equipment is tested, your staff are shown how it works and everything is handed over with its documentation.

One feature of the freight network near Daventry is worth a mention: DIRFT, the Daventry International Rail Freight Terminal, sits beside junction 18 of the M1. Busy or quiet, a dock needs equipment sized for the vehicles it receives.

What happens when a swing-lip leveller is fitted into an existing pit?

Fitting a swing-lip leveller into an existing pit normally takes one to two working days per bay, with the bay closed throughout. The work runs in a set order:

  1. The old leveller is isolated, lifted out and removed from site.
  2. The pit is cleaned and measured, and the edge steel checked for damage.
  3. The new leveller is lowered in, set level, and welded or anchored to the pit steel.
  4. The hydraulic power pack and control panel are connected, and any interlocks wired.
  5. Toe guards, lip and bumpers are checked, then the leveller is run through its full range.

From your side we need the bay emptied and taken out of service, clear access for lifting equipment inside or outside the building, and a suitable power supply, which for most hydraulic levellers is three-phase. If the pit needs repairs, these are done first and can add time, which we confirm in the quote.

Which trailers and loads suit a swing-lip leveller?

A swing-lip leveller suits everyday loading of standard trailers, where pallets sit a little way back from the rear of the trailer and the lip has room to land on the bed. It is a common choice for general distribution.

  • Good fit: curtain-siders and box trailers loaded by forklift or pallet truck, with the lip landing behind the first row of pallets.
  • Less suited: trailers loaded right up to the rear doors, because the lip needs clear bed space to rest on.
  • Tail-lift vehicles: a folded tail lift can stop the lip reaching the bed.
  • End loading: loading the last row of pallets at the very rear is awkward with a fixed-length lip.

Where these situations are common, a telescopic-lip dock leveller places its lip exactly where it is needed. Many sites fit both types across their bays, matching each bay to the vehicles it receives.

Guide price, Daventry
£5,200–£8,800 per leveller, ex VAT

The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.

What does the free survey cover?

  • Headroom above the opening and which track type will suit it
  • Wheel guide positions and yard markings for reversing vehicles
  • Bumper position and wear or damage on the dock face
  • Clear opening width and height for each door
  • Condition of any existing leveller pit, kerb angles and pit drainage
  • Whether planning, building control or a building warrant may be needed

Options to discuss

Standard swing-lip leveller

A hydraulic pit leveller with a hinged lip of about 400 to 500 mm, suited to general distribution with curtain-siders and box trailers.

Long-platform leveller

A longer platform that keeps gradients gentle where trailer heights vary widely or low-clearance electric pallet trucks are used across the bay.

Regulations and approvals in England

Sites in Daventry fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.

Questions about swing-lip dock levellers in Daventry

Will you deal with building control and planning for a project in Daventry?

We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.

Is VAT included in your guide prices for swing-lip dock levellers?

No. Our customers are businesses, so guide prices exclude VAT, which is added at the standard rate. The same guide range applies in Northamptonshire as everywhere else: for swing-lip dock levellers, it is £5,200 to £8,800 per leveller, excluding VAT. It covers supply and fit for a typical installation. Your fixed written quote after the free survey shows the net price, the VAT and exactly what is included.

Can you work outside our normal operating hours in Daventry?

Yes, by arrangement. Evening, night and weekend working can be planned so the installation causes as little disruption as possible to your loading schedule. Out-of-hours work can affect the price, so mention it at the survey and we will include it in the written quote. The agreed times are confirmed in the programme before the job starts.

What capacity of leveller do we need?

The leveller needs to be rated for the heaviest combined load of forklift and goods that will cross it, allowing for the truck moving over it. General-purpose levellers are typically rated around 60 kN, with heavier ratings for heavy goods or large forklifts. We confirm the rating after looking at your equipment.

What happens if a trailer pulls away with the lip on its bed?

The platform drops until its safety system stops it. Hydraulic levellers have a velocity fuse that arrests the fall, but the event can still damage the leveller and endanger anyone on it, which is why dock traffic lights, restraints and key control are used to prevent early drive-away.

Swing-lip dock levellers near Daventry

The same survey, quote and repair service is available in towns around Daventry, such as Rugby (9 miles), Northampton (12 miles) and Lutterworth (14 miles).

Other loading bay services in Daventry

Full guide to swing-lip dock levellers · Everything we do in Daventry

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