- Location
- Rawtenstall, Lancashire
- Main postcode district
- BB4
- Nearby (straight line)
- Haslingden (2 miles), Accrington (5 miles) and Bury (7 miles)
- Survey and quote
- Free, with a fixed written quote
A swing-lip dock leveller is a hydraulic ramp set into a pit at the dock edge, with a hinged steel lip along its front. When a trailer is docked the platform rises, the lip swings out, and the platform lowers until the lip rests on the trailer bed, forming a bridge for forklifts and pallet trucks. The lip is typically about 400 to 500 mm long.
Why do sites in Rawtenstall choose this?
Ageing levellers in older docks around Rawtenstall can often be replaced like for like in the existing pit, avoiding new concrete work if the pit is sound. Chilled food distributors in Rawtenstall can specify insulated swing-lip levellers with pit seals to cut cold loss through the floor of the bay.
Operators in Rawtenstall who have added electric pallet trucks to their fleet may find an existing leveller too short, making a longer platform worth considering.
We never ask you to commit before you have a fixed price. A free survey at your Rawtenstall site comes first, followed by a written quote. When the order goes ahead, we plan the installation around your operation, book any out-of-hours working you need and manage the specialist installation engineers on site. The job ends with a full test, a run-through for the people who will use the equipment and a set of handover documents.
What wears out on a swing-lip dock leveller?
The lip hinge, hydraulic hoses and seals are usually the first parts to wear on a swing-lip leveller, and planned servicing finds most of these problems before they stop a bay.
- Lip hinge: takes an impact every time the lip lands, and suffers badly if trailers reverse into a lip that has not been stored.
- Hydraulics: hoses, cylinder seals and power pack oil age and can leak.
- Velocity fuse: the safety valve that stops the platform dropping if a trailer pulls away must be tested.
- Toe guards and maintenance strut: must be intact and working. HSE guidance notes guards or skirting may be needed where something could be caught.
- Dock bumpers: worn bumpers let trailers strike the leveller and dock edge.
A leveller with a cracked lip hinge, a bent platform or repeated hydraulic leaks may be better replaced than repaired. Service and repair visits are chargeable and agreed before anyone attends.
What happens when a swing-lip leveller is fitted into an existing pit?
Fitting a swing-lip leveller into an existing pit normally takes one to two working days per bay, with the bay closed throughout. The work runs in a set order:
- The old leveller is isolated, lifted out and removed from site.
- The pit is cleaned and measured, and the edge steel checked for damage.
- The new leveller is lowered in, set level, and welded or anchored to the pit steel.
- The hydraulic power pack and control panel are connected, and any interlocks wired.
- Toe guards, lip and bumpers are checked, then the leveller is run through its full range.
From your side we need the bay emptied and taken out of service, clear access for lifting equipment inside or outside the building, and a suitable power supply, which for most hydraulic levellers is three-phase. If the pit needs repairs, these are done first and can add time, which we confirm in the quote.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What we look at on site
- Working hours, shift patterns and windows for out-of-hours work
- Headroom above the opening and which track type will suit it
- Traffic routes for vehicles and separation of pedestrians
- Bumper position and wear or damage on the dock face
- Access for deliveries, cranes or lifting equipment during installation
- Scope to convert ground-level doors into docks or add lift tables
Options to discuss
Standard swing-lip leveller
A hydraulic pit leveller with a hinged lip of about 400 to 500 mm, suited to general distribution with curtain-siders and box trailers.
Insulated leveller
An insulated platform with perimeter seals around the pit that reduces cold loss through the floor of the bay at chilled and frozen docks.
Regulations and approvals in England
Workplace safety in England is regulated by HSE. For a loading bay in Rawtenstall, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about swing-lip dock levellers in Rawtenstall
Will you deal with building control and planning for a project in Rawtenstall?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
What details do you need from us to quote for swing-lip dock levellers?
To get started, send the site address in Rawtenstall, the number of bays or openings, approximate sizes, and photos of the dock from inside and outside. Tell us what vehicles you load, what goods you handle and any temperature requirements. Drawings help on new builds. We then arrange the free survey and confirm the details before the written quote is issued.
What warranty comes with new loading bay equipment?
New equipment comes with the manufacturer's warranty, which varies by product. Our workmanship terms are set out in writing in the quote for your Rawtenstall site, so you can see what is covered before you commit. Check the warranty terms for any servicing conditions, and we can quote for planned maintenance once the installation is complete.
Can a swing-lip leveller be used as a ramp to the yard?
No, a leveller should only be used to bridge a docked trailer. The lip and toe guards are designed to work with a trailer bed in place, and the platform is not built as a ramp down to yard level. Where you need ground-level access, a separate door or a lift table is the safer answer.
Do levellers need a three-phase supply?
Most hydraulic dock levellers use a three-phase supply, although some smaller units run on single phase. When replacing like for like, the existing supply can often be reused if it is in good order. We check the supply at survey and include any electrical work in the quote.
Swing-lip dock levellers near Rawtenstall
Close neighbours of Rawtenstall with their own pages here: Haslingden (2 miles), Accrington (5 miles) and Bury (7 miles). Choose one to see coverage details for that town.
Other loading bay services in Rawtenstall
Full guide to swing-lip dock levellers · Everything we do in Rawtenstall
Have photos of the door, leveller or shelter? Send them with your enquiry and we can give a clearer answer for your Rawtenstall site.