A swing-lip dock leveller is a hydraulic ramp set into a pit at the dock edge, with a hinged steel lip along its front. When a trailer is docked the platform rises, the lip swings out, and the platform lowers until the lip rests on the trailer bed, forming a bridge for forklifts and pallet trucks. The lip is typically about 400 to 500 mm long.
How does this suit sites in Cheshire?
Chilled food distributors in Cheshire can specify insulated swing-lip levellers with pit seals to cut cold loss through the floor of the bay. Ageing levellers in older docks around Cheshire can often be replaced like for like in the existing pit, avoiding new concrete work if the pit is sound.
Distribution warehouses in Cheshire loading curtain-siders and box trailers every day are typical users of swing-lip levellers, which handle routine pallet loading well.
Step one is a survey at your site in Cheshire, which costs nothing and carries no obligation. Step two is a written quote with a fixed price and a clear scope. Step three is installation, scheduled around your operation and carried out by specialist installation engineers working under our management, including evenings or weekends if agreed. Step four is handover, when the equipment is tested in front of you and the paperwork is passed over.
How much does a swing-lip dock leveller cost?
A swing-lip dock leveller typically costs £5,200 to £8,800 per leveller, excluding VAT, supply and fit, assuming it goes into an existing, sound pit. New pits, pit repairs, concrete and groundworks are priced separately after survey.
Within that range, the price is driven by:
- Platform length: longer platforms give a gentler gradient but cost more.
- Width and capacity: wider decks and higher load ratings use heavier steel and cylinders.
- Lip length: a longer lip reaches further onto the trailer bed.
- Insulation and sealing: insulated platforms and pit seals for chilled buildings.
- Controls and interlocks: links to the door, restraint or traffic lights.
- Removal and access: taking out the old unit, lifting equipment for delivery and out-of-hours work.
If the pit edge steel is damaged or the pit is out of square, we tell you at survey and price the repair as a separate item, so the leveller price stays clear. The written quote is then the fixed price for the work described.
What happens when a swing-lip leveller is fitted into an existing pit?
Fitting a swing-lip leveller into an existing pit normally takes one to two working days per bay, with the bay closed throughout. The work runs in a set order:
- The old leveller is isolated, lifted out and removed from site.
- The pit is cleaned and measured, and the edge steel checked for damage.
- The new leveller is lowered in, set level, and welded or anchored to the pit steel.
- The hydraulic power pack and control panel are connected, and any interlocks wired.
- Toe guards, lip and bumpers are checked, then the leveller is run through its full range.
From your side we need the bay emptied and taken out of service, clear access for lifting equipment inside or outside the building, and a suitable power supply, which for most hydraulic levellers is three-phase. If the pit needs repairs, these are done first and can add time, which we confirm in the quote.
Towns we cover in Cheshire
We provide swing-lip dock levellers right across Cheshire. Pick the town closest to your site from the list below.
- Warrington
- Chester
- Crewe
- Ellesmere Port
- Widnes
- Runcorn
- Macclesfield
- Northwich
- Winsford
- Congleton
- Wilmslow
- Sandbach
- Nantwich
- Neston
Budget range for supply and fit. The written quote after a free survey is the fixed price. All guide prices.
Which rules apply in England?
Lift tables and dock lifts in Cheshire may fall under LOLER, with thorough examination at least every 12 months, or every 6 months where people are lifted. It depends on the equipment and how it is used, and your insurer or competent person will confirm. Dock levellers are usually treated as work equipment under PUWER. We check what applies at survey.
Questions
How do you price swing-lip dock levellers for a site in Cheshire?
Guide budgets for supply and fit are £5,200 to £8,800 per leveller, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Can you work alongside our main contractor on a new build in Cheshire?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Can a swing-lip leveller be used as a ramp to the yard?
No, a leveller should only be used to bridge a docked trailer. The lip and toe guards are designed to work with a trailer bed in place, and the platform is not built as a ramp down to yard level. Where you need ground-level access, a separate door or a lift table is the safer answer.
What happens if a trailer pulls away with the lip on its bed?
The platform drops until its safety system stops it. Hydraulic levellers have a velocity fuse that arrests the fall, but the event can still damage the leveller and endanger anyone on it, which is why dock traffic lights, restraints and key control are used to prevent early drive-away.
Other services in Cheshire
Full guide to swing-lip dock levellers · All loading bay services in Cheshire