- Location
- Loughborough, Leicestershire
- Main postcode district
- LE11
- Nearby (straight line)
- Mountsorrel (4 miles), Coalville (8 miles) and Castle Donington (8 miles)
- Survey and quote
- Free, with a fixed written quote
A roller shutter loading bay door is a door made from interlocking horizontal slats, called laths, that coil around a barrel in a box above the opening. Because it rolls up into a compact space, a shutter needs little headroom and no ceiling tracks, which suits older units, low-headroom openings and buildings with cranes, pipes or racking close above the door.
Is this right for your site in Loughborough?
Timber yards and builders merchants in Loughborough handling long loads and heavy forklift traffic can benefit from strong steel shutters that tolerate knocks. Low headroom is the deciding factor at many older buildings, whether in Loughborough or elsewhere, and a compact roller shutter avoids overhead tracks altogether.
If a manual shutter on a site in Loughborough is hard work to open several times a day, a new electric shutter or a retrofit motor may solve it.
Keeping the dock running is usually the first concern, so we plan around it. After a free survey of your Loughborough site and a written quote at a fixed price, we agree when each bay can be released and whether any work should happen out of hours. Specialist installation engineers working under our management then fit the equipment, and we test it and hand over the documentation before the bay goes back into use.
How is a roller shutter fitted to an existing loading bay opening?
A roller shutter is fitted either behind the opening on the inside face or between the reveals, with guides fixed down each side and the barrel mounted on brackets above. Fitting usually takes a day or less per opening once the shutter is on site.
The work normally includes:
- Removing and disposing of the old door or shutter.
- Checking the lintel and reveals will take the fixings, and adding steel packers if not.
- Fixing the guides, brackets and barrel, then running the curtain onto the barrel.
- Fitting the motor, controls, safety edge and photocells on electric shutters.
- Setting limits, testing the safety brake and demonstrating the manual override.
You will need to clear the area inside the opening and take the bay out of use. An electric shutter also needs a suitable isolated power supply near the barrel, which we can include in the quote if one is not already there.
Can a roller shutter cope with high winds at an exposed dock?
Yes, if it is specified for the exposure. Wind pushes the curtain inwards or draws it outwards, and on a wide opening that load can pull laths out of their guides or bow the whole curtain.
For exposed docks we typically consider:
- End locks: clips on the ends of the laths that hold the curtain inside the guides under load.
- Deeper guides: give the end locks more to hold on to.
- Heavier gauge or profiled laths: stiffer across wide openings.
- Intermediate wind bars: horizontal reinforcement on very large shutters.
Openings that face open yards, sit at the end of a building or are funnelled between units tend to see the strongest gusts. We note orientation and surroundings at survey and choose a wind-resistant build where it is needed, rather than adding cost to every door on the site.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What does the free survey cover?
- How drivers are prevented from pulling away too early
- Gaps around trailers where heated or chilled air escapes
- Control positions, isolators and any existing interlocks
- Access for deliveries, cranes or lifting equipment during installation
- Age and condition of the equipment already in place
- Headroom above the opening and which track type will suit it
Options to discuss
Electric operation with safety devices
An external or tubular motor with push-button controls, safety edge, photocells and a hand-chain override for use during a power cut.
Wind-resistant build
End locks, deeper guides and heavier gauge laths for wide or exposed openings where gusts could pull the curtain out of its guides.
Regulations and approvals in England
Sites in Loughborough fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.
Questions about roller shutter loading bay doors in Loughborough
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Loughborough, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
Which building and safety rules apply to a site in Loughborough?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Loughborough, we check what applies at survey and design to it.
Can you work alongside our main contractor on a new build in Loughborough?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Can individual damaged laths be replaced?
Yes, damaged laths can usually be cut out and replaced without changing the whole curtain, provided matching laths are still available. If damage spreads across many laths or the guides are bent, a new curtain is often more economical. Lath repairs are carried out on a chargeable visit with the price agreed first.
Do roller shutters work on cold store docks?
Roller shutters are rarely used as the main door on a cold store dock, because even insulated laths do not hold temperature as well as a purpose-made cold store door. They can work as an outer security door in front of an insulated door, or at ambient bays on the same site.
Roller shutter loading bay doors near Loughborough
Nearby places we cover, measured from Loughborough, include Mountsorrel (4 miles), Coalville (8 miles) and Castle Donington (8 miles). Ask if your own town is missing.
Other loading bay services in Loughborough
Full guide to roller shutter loading bay doors · Everything we do in Loughborough
Call us or request a quote online to talk through loading bay work at your site in Loughborough.