- Location
- Rugby, Warwickshire
- Main postcode district
- CV21
- Nearby (straight line)
- Lutterworth (6 miles), Daventry (9 miles) and Coventry (11 miles)
- Survey and quote
- Free, with a fixed written quote
An inflatable dock shelter is a dock shelter with air-filled fabric cushions at the top and sides of the opening, kept deflated and close to the building until a trailer has reversed in. A fan then inflates the cushions so they press against the trailer roof and sides, giving a close seal that adapts to different trailer widths and heights, and deflates again before the trailer leaves.
How does this suit sites in Rugby?
Mixed fleets arriving at a cold store in Rugby, from rigids to double-deck trailers, are exactly the situation inflatable cushions are designed for. Driving rain and wind at an open bay in Rugby can wear cushion fabric, so a protective outer cover is worth considering on exposed docks.
Fresh produce cooled at a packhouse in Rugby stays colder during loading when the gap around the trailer is sealed by inflated cushions.
Before anything is ordered, we visit your site in Rugby for a free survey and then send a written quote with a fixed price. From that point we manage the installation, coordinating delivery, access and any other trades. Fitting is done by specialist installation engineers engaged and managed by us, at times that suit your operation, including out of hours where agreed. You get a tested installation, a demonstration for your team and the manufacturer documentation.
Worth knowing if you run a loading operation from Rugby or nearby: DIRFT and the junction of the M1, M6 and A14 at Catthorpe are close by. When specifying a bay, the trailer mix and dock height are what count.
How does an inflatable shelter work with the dock door and leveller?
An inflatable shelter is the first step in the dock sequence: it seals around the trailer before the door opens and only deflates once the door has closed. Getting that order right is what makes it effective.
- The trailer reverses onto the bumpers, guided by dock lights and wheel guides.
- The trailer is secured by restraint or key control, and the outside light shows red.
- The cushions inflate around the top and sides of the trailer.
- With the trailer sealed, the door opens and the leveller is deployed.
- After loading, the leveller is stored and the door closed.
- The cushions deflate and retract, and the light turns green.
Deflated cushions must sit clear of the door and leveller, and internal straps or weights pull them back so trailers do not catch them. Interlocks make each step depend on the last, so staff cannot open the door onto an unsealed trailer.
How much does an inflatable dock shelter cost?
An inflatable dock shelter typically costs £6,800 to £12,800 per shelter, excluding VAT, supply and fit. It costs more than a curtain shelter or foam seal because of its cushions, fan and controls, and the closer seal it gives.
Costs are driven mainly by:
- Size: door width and height, and the range of trailers to be sealed.
- Cushion layout: a top cushion only, or top and side cushions.
- Fan and controls: standalone push-button control or full integration with the door, leveller and restraint.
- Frame and covers: the steel frame and any protective outer curtains.
- Cold store features: insulated frames or heating where ice is a concern.
- Site work: wall fixings, power supply, powered access equipment and removal of an old shelter or seal.
We fix the price in the written quote after a free site survey, which also confirms whether your trailer range suits an inflatable shelter.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What does the free survey cover?
- Condition of any existing leveller pit, kerb angles and pit drainage
- Escape routes and pedestrian doors close to the bay
- Forklift and pallet truck loads crossing the leveller platform
- Working hours, shift patterns and windows for out-of-hours work
- Drainage on recessed or sloping dock approaches
- Gaps around trailers where heated or chilled air escapes
Options to discuss
Three-sided inflatable
Top and side cushions that inflate around the trailer for the closest seal, the usual choice for chilled and frozen docks with mixed trailers.
Top cushion only
A single inflatable cushion across the top of the opening, paired with fixed side pads or curtains, for docks where trailer heights vary more than widths.
Planning, building control and safety law in England
Sites in Rugby fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.
Questions about inflatable dock shelters in Rugby
What warranty comes with new loading bay equipment?
New equipment comes with the manufacturer's warranty, which varies by product. Our workmanship terms are set out in writing in the quote for your Rugby site, so you can see what is covered before you commit. Check the warranty terms for any servicing conditions, and we can quote for planned maintenance once the installation is complete.
Is the site survey in Rugby free?
Yes. For new installations, replacements, upgrades, conversions and complete bays, the site survey and written quote are free and come with no obligation. The survey lets us measure the openings, check the dock and structure, and understand how the bay is used, so the quote reflects your site. Repair and servicing visits are different: they are chargeable, with the price agreed before anyone attends.
How long does installation take at a site in Rugby?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
Will we need to change the rest of the dock?
Usually not. Most inflatable shelters fit around an existing door opening, though the leveller, bumpers and door controls are reviewed so the cushions clear them and the interlocks work. Where the wall cannot carry the frame, a subframe is added. We confirm what is needed at survey.
Does an inflatable shelter work with containers and double-deck trailers?
Yes, provided the shelter is sized for the tallest and widest vehicles you receive. The cushions adapt to each vehicle's dimensions, which is a key reason inflatable shelters suit sites handling containers, standard trailers and double-deck units at the same bays.
Inflatable dock shelters near Rugby
Distances are measured from Rugby. Nearby towns we cover include Lutterworth (6 miles), Daventry (9 miles) and Coventry (11 miles), and other towns in the area are covered too.
Other loading bay services in Rugby
Full guide to inflatable dock shelters · Everything we do in Rugby
Whether it is a new bay or a fault on an existing one, call us or request a quote for your site in Rugby.