- Location
- Irvine, Ayrshire
- Main postcode district
- KA12
- Nearby (straight line)
- Kilwinning (3 miles), Kilmarnock (6 miles) and Ayr (11 miles)
- Survey and quote
- Free, with a fixed written quote
An inflatable dock shelter is a dock shelter with air-filled fabric cushions at the top and sides of the opening, kept deflated and close to the building until a trailer has reversed in. A fan then inflates the cushions so they press against the trailer roof and sides, giving a close seal that adapts to different trailer widths and heights, and deflates again before the trailer leaves.
Is this right for your site in Irvine?
Driving rain and wind at an open bay in Irvine can wear cushion fabric, so a protective outer cover is worth considering on exposed docks. Fresh produce cooled at a packhouse in Irvine stays colder during loading when the gap around the trailer is sealed by inflated cushions.
Operators replacing foam seals in Irvine that keep wearing out against ill-fitting trailers may find an inflatable shelter suffers far less rubbing.
Keeping the dock running is usually the first concern, so we plan around it. After a free survey of your Irvine site and a written quote at a fixed price, we agree when each bay can be released and whether any work should happen out of hours. Specialist installation engineers working under our management then fit the equipment, and we test it and hand over the documentation before the bay goes back into use.
How does an inflatable shelter work with the dock door and leveller?
An inflatable shelter is the first step in the dock sequence: it seals around the trailer before the door opens and only deflates once the door has closed. Getting that order right is what makes it effective.
- The trailer reverses onto the bumpers, guided by dock lights and wheel guides.
- The trailer is secured by restraint or key control, and the outside light shows red.
- The cushions inflate around the top and sides of the trailer.
- With the trailer sealed, the door opens and the leveller is deployed.
- After loading, the leveller is stored and the door closed.
- The cushions deflate and retract, and the light turns green.
Deflated cushions must sit clear of the door and leveller, and internal straps or weights pull them back so trailers do not catch them. Interlocks make each step depend on the last, so staff cannot open the door onto an unsealed trailer.
What is involved in installing an inflatable dock shelter?
Installing an inflatable shelter involves fixing a steel frame to the building around the dock door, mounting the cushions and fan, and wiring the controls, usually over one to two days per bay.
- The wall is checked and fixing points or a subframe prepared.
- The frame is fixed from powered access equipment in the yard.
- Top and side cushions are fitted, with protective covers where specified.
- The fan unit is mounted and the control panel wired, including interlocks to the door, leveller or restraint.
- Inflation, deflation and cushion retraction are tested with a trailer in the bay.
You will need to provide a clear yard area in front of the bay, take the bay out of use and arrange a power supply near the door, or ask us to include one. At cold stores we plan the work with the dock door kept closed, so the store stays at temperature while the shelter goes up outside.
The same published guide range applies across Scotland; access, out-of-hours working and site conditions are confirmed at the free survey.
What does the free survey cover?
- Working hours, shift patterns and windows for out-of-hours work
- Headroom above the opening and which track type will suit it
- Lighting inside trailers and at the dock face
- Gaps around trailers where heated or chilled air escapes
- Traffic routes for vehicles and separation of pedestrians
- Dock height and the mix of trailers you load
Options to discuss
Protective outer covers
Hard-wearing covers over the cushions that shield the fabric from weather, sunlight and trailer contact, extending cushion life on exposed docks.
Interlocked controls
Controls linked to the door, leveller and restraint so the shelter inflates before the door opens and deflates only once it has closed.
Regulations and approvals in Scotland
In Scotland, building work such as forming a new opening or a dock leveller pit may need a building warrant from the local authority before it starts. For sites in Irvine, external structures such as loading houses or canopies may also need planning permission from the council. We check what applies at survey and factor any approvals into the programme.
Questions about inflatable dock shelters in Irvine
How do you price inflatable dock shelters for a site in Irvine?
Guide budgets for supply and fit are £6,800 to £12,800 per shelter, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Is the site survey in Irvine free?
Yes. For new installations, replacements, upgrades, conversions and complete bays, the site survey and written quote are free and come with no obligation. The survey lets us measure the openings, check the dock and structure, and understand how the bay is used, so the quote reflects your site. Repair and servicing visits are different: they are chargeable, with the price agreed before anyone attends.
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Irvine, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
Do the cushions touch the trailer as it reverses in?
No, the cushions stay deflated and pulled back against the building while the trailer reverses in, so there is no rubbing as it docks. They inflate only once the trailer is in position and secured, which reduces wear on the fabric compared with foam seals and curtain shelters.
Is an inflatable shelter worth it at an ambient dock?
An inflatable shelter works at any dock, but at ambient bays a curtain shelter or dock seal usually gives enough sealing for less cost. Inflatables make most sense where temperature, hygiene or energy use makes the closest practical seal worth paying for.
Inflatable dock shelters near Irvine
Nearby places we cover, measured from Irvine, include Kilwinning (3 miles), Kilmarnock (6 miles) and Ayr (11 miles). Ask if your own town is missing.
Other loading bay services in Irvine
Full guide to inflatable dock shelters · Everything we do in Irvine
Call us or request a quote online to talk through loading bay work at your site in Irvine.