- Location
- Westbury, Wiltshire
- Main postcode district
- BA13
- Nearby (straight line)
- Warminster (4 miles), Trowbridge (4 miles) and Frome (6 miles)
- Survey and quote
- Free, with a fixed written quote
Dock traffic lights are red and green signals mounted outside and inside a loading bay to tell the driver and dock staff when it is safe to move or load. Interlocks are control links that stop equipment operating out of sequence, for example preventing the door opening until the trailer is restrained, or the leveller operating until the door is fully open.
Why do sites in Westbury choose this?
Older docks in Westbury with separate door and leveller controls can be brought into a proper sequence by adding interlocks that stop equipment working out of order. Distribution centres near Westbury taking trailers from many different hauliers benefit from a signal every driver understands, regardless of language or familiarity with the site.
If a site in Westbury has had door panels damaged by levellers raised too early, a leveller-to-door interlock is a straightforward fix to consider.
Any project involving dock traffic lights and interlocks at a working site in Westbury takes planning. We survey free of charge, quote a fixed price in writing, and then agree a programme that keeps as much of the dock running as possible. Specialist installation engineers carry out the work under our management, out of hours if that suits you better. On completion we test each item, show your team how it operates and leave the documentation with you.
What happens on site when traffic lights and interlocks are fitted?
Fitting lights and interlocks is mainly electrical work, and each bay is out of use while its controls are connected and tested. Working bay by bay keeps the rest of the dock running.
- Fix the signals: the outside light is mounted on brackets at a height drivers can see, and the inside light beside the door.
- Run the cables: wiring is run in conduit or trunking between lights, sensors and control panels.
- Isolate and connect: the door and leveller supplies are isolated and locked off while the interlock wiring is connected, or a new bay panel is fitted.
- Test every sequence: each interlock is tested, including what happens if a step is attempted out of order.
- Brief staff: dock staff are shown the new sequence, and signs are fitted for drivers.
It helps if you can provide any electrical drawings for the dock, access to the distribution board, a person who can authorise isolations and an agreed order for releasing bays.
How do inside and outside dock traffic lights work together?
Inside and outside dock lights always show opposite colours: when the driver sees red, dock staff see green, and the other way round. Each light is aimed at a different person, so each one only ever gives one instruction.
- Outside light, facing the driver: red means stay on the bay because loading is in progress; green means the bay is clear to leave or to reverse on to.
- Inside light, facing dock staff: green means the trailer is in place and it is safe to open the door and load; red means do not open the door or enter the trailer.
Lights can be switched in three main ways:
- Manually, by a switch beside the door, relying on dock staff to change it at the right moment.
- By door position, so opening the door automatically turns the outside light red.
- By the restraint, so the light only changes when the trailer is physically held.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What we look at on site
- Wind exposure at the dock, which affects door and shelter choice
- Asbestos register and any other site hazard information
- Working hours, shift patterns and windows for out-of-hours work
- Dock height and the mix of trailers you load
- Forklift and pallet truck loads crossing the leveller platform
- How often each door cycles during a typical shift
Options to discuss
Full bay interlock panel
A single control panel that runs the door, leveller, restraint and shelter in the correct sequence, with indicators showing which step is active or blocked.
Restraint interlock package
Door, lights and vehicle restraint tied together so the door only opens once the trailer is held and the restraint only releases when loading is finished.
Regulations and approvals in England
Workplace safety in England is regulated by HSE. For a loading bay in Westbury, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about dock traffic lights and interlocks in Westbury
Do you remove and dispose of the old equipment?
Yes, where it is part of the scope. When we replace doors, levellers, shelters or seals at a site in Westbury, removal and disposal of the old equipment can be included and is itemised in the quote, so it is clear what is covered. If anything should be kept, such as a frame or motor that is still serviceable, we agree that at survey.
Can you work alongside our main contractor on a new build in Westbury?
Yes. For new warehouses and fit-outs, we can supply and install the dock package as part of a wider project, working to the main contractor's programme, site rules and permits. We will need drawings, dock levels and the programme, and we coordinate pit details, power supplies and door openings with the relevant trades before installation begins.
Can you work outside our normal operating hours in Westbury?
Yes, by arrangement. Evening, night and weekend working can be planned so the installation causes as little disruption as possible to your loading schedule. Out-of-hours work can affect the price, so mention it at the survey and we will include it in the written quote. The agreed times are confirmed in the programme before the job starts.
Do traffic lights and interlocks need maintenance?
Yes. Lights, sensors and interlocks should be checked at each planned service visit, including testing the full sequence and confirming that steps attempted out of order are blocked. As part of the dock equipment they fall under PUWER, which requires work equipment to be maintained in a safe condition.
Can interlocks be fitted to a manual loading bay door?
Yes. A door position switch fitted to a manual door can confirm when it is fully open or fully closed. That signal lets the traffic lights change automatically and stops the leveller being raised until the door is out of the way.
Dock traffic lights and interlocks near Westbury
Distances are measured from Westbury. Nearby towns we cover include Warminster (4 miles), Trowbridge (4 miles) and Frome (6 miles), and other towns in the area are covered too.
Other loading bay services in Westbury
Full guide to dock traffic lights and interlocks · Everything we do in Westbury
Tell us what is happening at your Westbury dock, what equipment is there and when it is used, and we will suggest the right next step.