- Location
- Sunbury-on-Thames, Surrey
- Main postcode districts
- TW16 and TW17
- Nearby (straight line)
- Walton-on-Thames (1 mile), West Molesey (2 miles) and Ashford (3 miles)
- Survey and quote
- Free, with a fixed written quote
Dock traffic lights are red and green signals mounted outside and inside a loading bay to tell the driver and dock staff when it is safe to move or load. Interlocks are control links that stop equipment operating out of sequence, for example preventing the door opening until the trailer is restrained, or the leveller operating until the door is fully open.
Is this right for your site in Sunbury-on-Thames?
Older docks in Sunbury-on-Thames with separate door and leveller controls can be brought into a proper sequence by adding interlocks that stop equipment working out of order. If a site in Sunbury-on-Thames has had door panels damaged by levellers raised too early, a leveller-to-door interlock is a straightforward fix to consider.
New warehouses in Sunbury-on-Thames can have lights and interlocks wired in during the electrical fit-out, avoiding retrofit cabling and keeping every bay on one control standard.
We do not give a fixed price without seeing the site. A free survey in Sunbury-on-Thames lets us check the details that affect the job, and the written quote that follows is a fixed price for the agreed scope. We plan the work around your operation, arrange out-of-hours access if you need it and manage specialist installation engineers throughout. Handover includes testing, a demonstration and the paperwork you need for your records.
Can traffic lights and interlocks be added to older loading bays?
Yes, traffic lights and interlocks can be added to most older loading bays, although some need new control panels before the interlocks can work.
- Manual doors: a door position switch can confirm the door is fully open or closed, which lets lights and leveller interlocks work even without a motor.
- Older powered doors and levellers: basic control boxes may not have connections for interlocks, so a combined bay panel can replace separate controls.
- Mixed equipment: doors and levellers from different suppliers can usually be brought under one interlock panel, so every bay works the same way.
Interlocks cannot make faulty equipment safe. If a door or leveller has a defect, it should be repaired before interlocks are added, and the survey will flag anything we find. Upgrading lights and interlocks at the same time as replacing a door or leveller is often the most economical moment to do it.
What does HSE guidance say about stopping drivers leaving too early?
HSE guidance (followed by HSENI in Northern Ireland) says there should be safeguards against drivers driving away from a loading bay too early, and it names traffic lights as one of the measures. Vehicle or trailer restraints, and the person in charge keeping keys or paperwork until it is safe, are the others listed in HSE's guide to workplace transport safety (HSG136) and its loading factsheet.
Traffic lights are a signal, not a physical barrier, so they work best as part of a clear procedure or alongside a restraint. Your risk assessment should decide the combination. In Northern Ireland the regulator is HSENI.
Interlocks also touch on door safety law. Under regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, or the Northern Ireland 1993 equivalent, powered doors need suitable and effective features to prevent them trapping anyone. Interlocks must never bypass those features, and door control work should respect BS EN 12453, the standard for safety in use of power-operated doors.
Read more in our guide to preventing drive-away and trailer creep.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What we look at on site
- Escape routes and pedestrian doors close to the bay
- Traffic routes for vehicles and separation of pedestrians
- Dock height and the mix of trailers you load
- Asbestos register and any other site hazard information
- Scope to convert ground-level doors into docks or add lift tables
- Gaps around trailers where heated or chilled air escapes
Options to discuss
Standalone LED traffic lights
A red and green pair for each bay, one outside for the driver and one inside for dock staff, switched manually from a control beside the door.
Restraint interlock package
Door, lights and vehicle restraint tied together so the door only opens once the trailer is held and the restraint only releases when loading is finished.
Planning, building control and safety law in England
Sites in Sunbury-on-Thames fall under the rules for England. Structural changes such as forming a new opening or a dock leveller pit may need Building Regulations approval, and external structures such as loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey and build any approvals into the plan.
Questions about dock traffic lights and interlocks in Sunbury-on-Thames
Which building and safety rules apply to a site in Sunbury-on-Thames?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Sunbury-on-Thames, we check what applies at survey and design to it.
How long does installation take at a site in Sunbury-on-Thames?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
How do you price dock traffic lights and interlocks for a site in Sunbury-on-Thames?
Guide budgets for supply and fit are £650 to £3,400 per bay, excluding VAT. The figure moves with size, insulation, the operator, electrics, access, any pit or groundworks and out-of-hours working. Where levellers are involved, the guide assumes an existing, sound pit. After the free survey you receive a fixed written quote, and that is the price for the agreed scope.
Can interlocks be fitted to a manual loading bay door?
Yes. A door position switch fitted to a manual door can confirm when it is fully open or fully closed. That signal lets the traffic lights change automatically and stops the leveller being raised until the door is out of the way.
Will interlocks slow down my loading operation?
Interlocks add a fixed sequence, but each step takes only moments and staff soon get used to it. In practice many sites find the sequence saves time overall, because there are fewer arguments about when to open the door and less damage from levellers being raised into part-open doors.
Dock traffic lights and interlocks near Sunbury-on-Thames
Sites close to Sunbury-on-Thames get the same service, including those in Walton-on-Thames (1 mile), West Molesey (2 miles) and Ashford (3 miles), with every job run the same way.
Other loading bay services in Sunbury-on-Thames
Full guide to dock traffic lights and interlocks · Everything we do in Sunbury-on-Thames
Ready to talk about a loading bay in Sunbury-on-Thames? Call us, or send the details through the quote form.