- Location
- Caerphilly, Gwent
- Main postcode district
- CF83
- Nearby (straight line)
- Risca (6 miles), Pontypridd (6 miles) and Blackwood (6 miles)
- Survey and quote
- Free, with a fixed written quote
Dock traffic lights are red and green signals mounted outside and inside a loading bay to tell the driver and dock staff when it is safe to move or load. Interlocks are control links that stop equipment operating out of sequence, for example preventing the door opening until the trailer is restrained, or the leveller operating until the door is fully open.
What should sites in Caerphilly consider?
Sites around Caerphilly that run night shifts often find traffic lights easier for drivers to read than staff waving or knocking on the cab door. Whether your unit in Caerphilly has one dock or twenty, the survey looks at each bay's existing controls before we quote a fixed price in writing.
Older docks in Caerphilly with separate door and leveller controls can be brought into a proper sequence by adding interlocks that stop equipment working out of order.
We keep the process simple for sites in Caerphilly. A free survey tells us what the dock needs; a fixed written quote tells you what it will cost and what is included. We then organise the installation, with specialist engineers under our management and a programme agreed around your shifts. Night and weekend work is available by arrangement. Before we leave, the new equipment is tested, demonstrated and handed over with its documentation.
What happens on site when traffic lights and interlocks are fitted?
Fitting lights and interlocks is mainly electrical work, and each bay is out of use while its controls are connected and tested. Working bay by bay keeps the rest of the dock running.
- Fix the signals: the outside light is mounted on brackets at a height drivers can see, and the inside light beside the door.
- Run the cables: wiring is run in conduit or trunking between lights, sensors and control panels.
- Isolate and connect: the door and leveller supplies are isolated and locked off while the interlock wiring is connected, or a new bay panel is fitted.
- Test every sequence: each interlock is tested, including what happens if a step is attempted out of order.
- Brief staff: dock staff are shown the new sequence, and signs are fitted for drivers.
It helps if you can provide any electrical drawings for the dock, access to the distribution board, a person who can authorise isolations and an agreed order for releasing bays.
How do inside and outside dock traffic lights work together?
Inside and outside dock lights always show opposite colours: when the driver sees red, dock staff see green, and the other way round. Each light is aimed at a different person, so each one only ever gives one instruction.
- Outside light, facing the driver: red means stay on the bay because loading is in progress; green means the bay is clear to leave or to reverse on to.
- Inside light, facing dock staff: green means the trailer is in place and it is safe to open the door and load; red means do not open the door or enter the trailer.
Lights can be switched in three main ways:
- Manually, by a switch beside the door, relying on dock staff to change it at the right moment.
- By door position, so opening the door automatically turns the outside light red.
- By the restraint, so the light only changes when the trailer is physically held.
The same published guide range applies across Wales; access, out-of-hours working and site conditions are confirmed at the free survey.
Survey checklist for your dock
- Condition of any existing leveller pit, kerb angles and pit drainage
- Whether planning, building control or a building warrant may be needed
- Headroom above the opening and which track type will suit it
- Yard gradient and the slope of the approach to the dock
- Clear opening width and height for each door
- Working hours, shift patterns and windows for out-of-hours work
Options to discuss
Full bay interlock panel
A single control panel that runs the door, leveller, restraint and shelter in the correct sequence, with indicators showing which step is active or blocked.
Restraint interlock package
Door, lights and vehicle restraint tied together so the door only opens once the trailer is held and the restraint only releases when loading is finished.
Which rules apply in Wales?
Sites in Caerphilly follow the rules for Wales. Forming a new opening or dock pit may need Building Regulations approval, and loading houses, canopies or new dock approaches can need planning permission from the local planning authority. We check what applies at survey, so any approvals are understood before the programme is fixed.
Questions about dock traffic lights and interlocks in Caerphilly
Will you deal with building control and planning for a project in Caerphilly?
We check at survey whether the work is likely to need approval. Forming a new opening or dock pit may need Building Regulations approval, a building warrant or building control approval, depending on the nation, and external structures such as loading houses can need planning permission. Where approval is needed, we explain what is involved, work with your designer or agent, and build it into the programme.
Which building and safety rules apply to a site in Caerphilly?
It depends on which UK nation the site is in. England and Wales use Building Regulations approval, Scotland uses building warrants and Northern Ireland uses building control approval from the council. Workplace safety is regulated by HSE in Great Britain and HSENI in Northern Ireland, and energy rules differ between nations. For your site in Caerphilly, we check what applies at survey and design to it.
Is VAT included in your guide prices for dock traffic lights and interlocks?
No. Our customers are businesses, so guide prices exclude VAT, which is added at the standard rate. The same guide range applies in Gwent as everywhere else: for dock traffic lights and interlocks, it is £650 to £3,400 per bay, excluding VAT. It covers supply and fit for a typical installation. Your fixed written quote after the free survey shows the net price, the VAT and exactly what is included.
Which way round do the inside and outside lights work?
The inside and outside lights always show opposite colours. While a trailer is being loaded, the outside light is red so the driver stays put and the inside light is green so staff can work. When loading is finished and the door is closed, the inside light turns red and the outside light turns green for the driver.
Can you add lights and interlocks across a whole dock in one project?
Yes. A whole-dock project is usually phased bay by bay so most doors stay in use, and every bay ends up on the same control standard. That consistency makes training easier for staff and drivers, and it simplifies servicing because every bay behaves in the same way.
Dock traffic lights and interlocks near Caerphilly
Businesses outside Caerphilly may find their nearest town in this list: Risca (6 miles), Pontypridd (6 miles) and Blackwood (6 miles). Each page covers doors, docks, repairs and servicing.
Other loading bay services in Caerphilly
Full guide to dock traffic lights and interlocks · Everything we do in Caerphilly
Request a quote for your loading bay in Caerphilly, attaching photos of the dock, the equipment and any damage.