- Location
- Horley, Surrey
- Main postcode district
- RH6
- Nearby (straight line)
- Crawley (4 miles), Redhill (5 miles) and Reigate (5 miles)
- Survey and quote
- Free, with a fixed written quote
A cold store dock door is an insulated loading bay door built for chilled or frozen buildings, usually a sectional door with thick insulated panels or a high-speed door with an insulated curtain. It differs from a standard dock door in its thermal breaks, extra seals and, on freezer docks, heating in the frame or seals so that ice cannot lock the door shut or tear the seals.
How does this suit sites in Horley?
Pharmaceutical and healthcare stores around Horley with tight temperature ranges can pair an insulated dock door with interlocks so the opening stays closed until a trailer is sealed. Converting an ambient unit in Horley to chilled storage usually means replacing standard dock doors with insulated ones and sealing around the trailers.
Food manufacturers in Horley moving finished product into frozen storage need doors that resist ice and close quickly behind each forklift or trailer movement.
We do not give a fixed price without seeing the site. A free survey in Horley lets us check the details that affect the job, and the written quote that follows is a fixed price for the agreed scope. We plan the work around your operation, arrange out-of-hours access if you need it and manage specialist installation engineers throughout. Handover includes testing, a demonstration and the paperwork you need for your records.
Do cold store dock doors have to meet building regulations?
Yes, a new or replacement cold store dock door is still a vehicle access door, so building energy rules apply alongside workplace safety law and product standards.
- England: Approved Document L (2021) Volume 2 limits the U-value of vehicle access and similar large doors to 1.3 W/m²K in new and replacement work. Cold store doors are normally specified to perform better than that to protect the store.
- Wales, Scotland and Northern Ireland: Approved Document L for Wales, Section 6 of the Scottish Building Standards Technical Handbook and Technical Booklet F2 in Northern Ireland apply. We confirm the figure for your nation and project.
- Power failure: under the Workplace (Health, Safety and Welfare) Regulations 1992 in Great Britain, or the 1993 Northern Ireland regulations, a powered door must be operable by hand where needed for health or safety, unless it opens automatically when power fails.
- Standards: BS EN 13241 for the door and BS EN 12453 for powered operation.
How can a cold store door be replaced without losing temperature?
A cold store door can be replaced with very little temperature loss if the work is planned around the store, with the opening screened and the fitting done in one continuous visit.
On a live cold store we usually:
- schedule the work for the quietest period, often overnight or at a weekend,
- fit a temporary insulated screen or strip curtain while the opening is exposed,
- remove ice from the old frame and threshold before fixing the new door,
- pre-assemble as much as possible so the opening is exposed for the shortest time.
From your side we need product moved back from the opening, any site permits for working in cold areas, and power for the operator and frame heaters. Heated frames typically need their own supply, which we set out in the quote. Our cold store loading bays guide covers planning the work in more depth.
The same published guide range applies across England; access, out-of-hours working and site conditions are confirmed at the free survey.
What does the free survey cover?
- Age and condition of the equipment already in place
- Wall and steel structure for door, shelter and bumper fixings
- Lighting inside trailers and at the dock face
- Bumper position and wear or damage on the dock face
- Yard gradient and the slope of the approach to the dock
- Wheel guide positions and yard markings for reversing vehicles
Options to discuss
Dock interlocks
Controls that link the door to the shelter, leveller and restraint so the door only opens when a trailer is docked and sealed against the building.
Insulated sectional cold store door
Thick insulated panels with thermal breaks and full perimeter seals, the usual choice for chilled and frozen external dock openings that also need to be secure overnight.
Regulations and approvals in England
Workplace safety in England is regulated by HSE. For a loading bay in Horley, that means doors meeting regulation 18 of the Workplace (Health, Safety and Welfare) Regulations 1992, equipment maintained under PUWER and suitable safeguards against vehicles driving away too early. We check what applies at survey and design the bay accordingly.
Questions about cold store dock doors in Horley
How long does installation take at a site in Horley?
It depends on the equipment, the number of bays, the condition of the dock and whether any building or electrical work is needed. We agree a programme with you after the survey, setting out which bays are out of use and when. Larger jobs are usually phased so that part of the dock stays open, and out-of-hours working can be arranged.
What warranty comes with new loading bay equipment?
New equipment comes with the manufacturer's warranty, which varies by product. Our workmanship terms are set out in writing in the quote for your Horley site, so you can see what is covered before you commit. Check the warranty terms for any servicing conditions, and we can quote for planned maintenance once the installation is complete.
Do you cover Horley for cold store dock doors?
Yes. We take on cold store dock doors for businesses in Horley and across Surrey. We survey the site, provide a fixed written quote and manage the installation, with specialist installation engineers working under our management. Visits are arranged in advance at a time that suits your operation, and the same single contact stays with the job through to handover.
Can a cold store door be paired with a high-speed door?
Yes, cold store docks often pair an insulated sectional door on the outside with a fast door just inside it, or use an insulated high-speed door as the only door between zones. The right arrangement depends on traffic, security and how much space there is around the opening.
Will a new door reduce our refrigeration load?
A better-sealed, better-insulated door that stays shut except when a trailer is docked reduces the warm air entering the store, which is a significant source of load at a cold store dock. We cannot promise a figure, because results depend on your store, traffic and the rest of the dock, but the mechanism is well understood.
Cold store dock doors near Horley
Close neighbours of Horley with their own pages here: Crawley (4 miles), Redhill (5 miles) and Reigate (5 miles). Choose one to see coverage details for that town.
Other loading bay services in Horley
Full guide to cold store dock doors · Everything we do in Horley
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